Surgical Adapter Docking Station for Secure Handling

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Solution Overview

Problem

Current surgical tools lack an efficient and secure method for attaching and detaching adapters to adapter inserters, particularly in surgeries where ligaments, tendons, or sutures need to be affixed to bones, leading to difficulties in handling small, slippery adapters during procedures.

Innovation Solution

A docking station system with a handle block, push assembly, and engagement mechanism that securely holds and releases the adapter inserter, allowing for easy attachment and detachment of adapters, and includes a rotatable knob for expanding the adapter for bone fixation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adapters are handled manually during surgery, then the surgeon has direct control, but the risk of accidents and difficulty in handling small slippery adapters increases

Engineering Contradiction:
ImprovesafetyVSAvoidhandling difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The docking station serves as an intermediary device between the surgeon and the adapter inserter. It provides a secure interface with retainer arms that engage with the adapter inserter, allowing the surgeon to manipulate the device through the docking station's controls rather than handling the small adapter directly. This mediator approach reduces handling difficulty while maintaining safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the adapter inserter is held securely during surgery, then attachment and detachment are reliable, but the complexity of the system increases

Engineering Contradiction:
Improveattachment reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The docking station incorporates spring-loaded retainer arms that automatically engage with the adapter inserter when placed in the docking station. The springs provide automatic locking without requiring additional manual intervention or complex locking mechanisms. This self-service approach achieves reliable attachment while minimizing system complexity.

Inventive Principle:
Principle #25Self-service

3Productivity

If the adapter inserter can be easily detached for sterilization, then sterilization efficiency improves, but the secure holding during surgery may be compromised

Engineering Contradiction:
Improvesterilization efficiencyVSAvoidholding security
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system is segmented into separable components: the adapter inserter can be easily detached from the docking station by simply removing it from the recess. The docking station remains stationary during surgery providing secure holding, while the adapter inserter can be quickly removed for sterilization and returned when needed. This segmentation allows both secure holding during use and easy detachment for sterilization.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12185934B2Adapter inserter and docking station
Publication Date: 2025.01.07 BIOMET MFG LLC
  • US12185934B2 patent drawing
  • US12185934B2 patent drawing
  • US12185934B2 patent drawing

AI summary

Disclosed is a system for inserting an adapter including a docking station and an adapter inserter. The docking station can include a handle block, a push assembly, and a linkage connecting knob push handle to an engagement tube pull block. The engagement tube pull block can extend from the linkage through a portion of the handle block. The adapter inserter can include a handle body, an engagement assembly, and a clamp. The handle body can be sized to fit in a first recess defined by the handle block body. The engagement assembly can extend from a second end of the handle body and can be configured to engage the adapter at a tip of the engagement assembly. The clamp can be located within and proximate a second end of the handle body so as to engage a portion of the engagement assembly.