Breast Pump Adapter Spherical Membrane Pressure Drop

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Solution Overview

Problem

Existing breast pump systems face challenges with media separation membranes that either experience significant pressure drops or fail to maintain their original shape during the pumping process, affecting the efficiency of milk expression.

Innovation Solution

An adapter with a chamber shaped like a spherical cap, housing a flexible media separating membrane that minimizes pressure drop and ensures reliable restoration to its original shape, featuring a flattened spherical cap design with a flat upper side and a depression for milk flow, and a one-piece valve flap for the milk outlet opening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a soft, collapsing media separation membrane is used, then the membrane can be flexible and easy to install, but it fails to maintain its original shape during pumping, causing poor pressure transfer

Engineering Contradiction:
Improvemembrane collapseVSAvoidpressure transfer efficiency
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies spherical cap geometry to both the chamber and the media separation membrane. The membrane is shaped as a spherical cap that fits into a spherical cap-shaped chamber, providing inherent structural support that prevents collapse while maintaining flexibility. The curved spherical geometry distributes mechanical stresses evenly across the membrane surface, enabling it to maintain its shape during the pumping cycle without requiring additional support structures.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Stability of the object's composition

If a stiffer media separation membrane is used, then the membrane maintains its shape better, but it creates a greater pressure drop across the membrane

Engineering Contradiction:
Improvemembrane shape stabilityVSAvoidpressure drop
Core Design Contradiction:
Stability of the object's compositionVSStress or pressure

Solution Approach 1:

The patent employs a thin, flexible media separation membrane made of elastomeric material that forms a spherical cap shape. This flexible shell structure maintains its shape through its geometric configuration rather than through stiffness, allowing it to transmit pressure efficiently while remaining compliant. The membrane's flexibility enables it to conform to the spherical cap chamber geometry, creating an optimal pressure transmission path with minimal resistance.

Inventive Principle:
Principle #30Flexible shells and thin films

3Stress or pressure

If the media separation membrane is made thinner to reduce pressure drop, then pressure transfer improves, but the membrane becomes more prone to damage and contamination

Engineering Contradiction:
Improvepressure dropVSAvoidmembrane durability
Core Design Contradiction:
Stress or pressureVSStrength

Solution Approach 1:

The spherical cap geometry of the thin membrane provides structural strength through its curved shape, which distributes mechanical loads evenly across the surface. This geometric reinforcement allows the use of very thin membrane material (0.5-2 mm thickness) while maintaining adequate strength and resistance to damage. The curved spherical shape resists external pressures without requiring thick material, enabling the membrane to remain both thin and durable simultaneously.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adapter achieves a minimal pressure drop of 1 to 10 mmHg, ensures efficient milk expression, and allows for easy cleaning and maintenance, while the flexible membrane is restored by the vacuum pump's pressure, maintaining optimal performance.

Implementation Method 1

The media separating membrane, which is designed in a spherical cap shape, essentially having a flattened upper side, transmits the cyclically generated negative pressure via the suction line to the breast shield and thus to the mother's breast

Methodology Applied
Scientific EffectPressure transmission: Pressure Gradient

Implementation Method 2

Thanks to the media separating membrane, the pump area is protected from dirt and contamination as it separates the 'air in the vacuum pump' medium from the 'air and milk in the breastshield' medium

Methodology Applied
Scientific EffectPhysical separation: Semipermeable Membrane

Implementation Method 3

a vacuum pump operated manually or by an electric motor... so that a cyclically varying negative pressure can be applied to the breast in the breast shield in order to pump milk from the breast

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentEP3258981B1Adapter with media separation membrane for a breastshield
Publication Date: 2020.03.18 MEDELA HLDG AG
  • EP3258981B1 patent drawingFigure 1~2
  • EP3258981B1 patent drawingFigure 3~4
  • EP3258981B1 patent drawingFigure 5~7

AI summary

The invention relates to an adapter (2) for a breast shield (1) of a breast pump for pumping human breast milk. Said adapter has a chamber (280) having a first opening (282) leading to the breast shield (1) and a second opening (283) remote from the breast shield. The adapter (2) also has a flexible media separation membrane (4), which is accommodated in the chamber (280) and separates the chamber (280) into a pump-side and a breast-shield-side area. The chamber (280) tapers toward the breast-shield-side opening (282). The chamber (280) has the shape of a spherical dome which is cut off in the tapering area thereof. The media separation membrane (4) likewise has substantially the shape of a flattened spherical dome having a flat top side (411), wherein the flat top side (411) of the media separation membrane (4) faces the breast-shield-side opening (202) of the chamber (280). The adapter according to the invention permits a minimum pressure drop over the media separation membrane and ensures a reliable return to the original shape of the media separation membrane.