Adapting Device for Server Cooling CDU Reconfiguration

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Solution Overview

Problem

Conventional coolant distribution units are insufficient in providing higher flow rates and static pressures to meet the increasing heat dissipation needs of servers, and they lack flexibility to accommodate varying cooling requirements, making them unsuitable for large-scale server cabinets.

Innovation Solution

An adapting device with switch valves and multiple liquid inlets and outlets that allows for serial and parallel connections of coolant distribution units, enhancing the overall flow rate and pressure by reconfiguring the connections between units and the server cabinet manifolds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional standardized coolant distribution units are used, then the device complexity is reduced and installation is simplified, but the flow rate and static pressure are insufficient to meet increasing heat dissipation requirements

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidsystem configuration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments the coolant distribution function into multiple standardized CDU units that can be independently configured. Each CDU maintains standardized interfaces for ease of installation, while multiple units working together through serial/parallel connections achieve the required flow rate and pressure for high heat dissipation applications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapting device introduces dynamic reconfigurability through switch valves that allow the system to switch between serial and parallel connection modes. This enables the same standardized components to adapt their configuration dynamically based on the required flow rate and pressure conditions, resolving the contradiction between standardized simplicity and performance requirements.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If preset specification coolant distribution units are used, then manufacturing and installation are simplified, but adaptability to different cooling requirements is reduced

Engineering Contradiction:
Improvecooling requirement adaptabilityVSAvoidcustomization cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The adapting device serves multiple functions: it connects standardized CDU units in series to increase pressure, connects them in parallel to increase flow rate, and provides configuration flexibility through switch valves. This single universal device replaces the need for multiple specialized CDU designs, achieving adaptability without increasing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The switch valves enable dynamic reconfiguration of the system architecture, allowing standardized units to adapt to different cooling requirements (different flow rates and pressures) without requiring custom-designed units for each application scenario.

Inventive Principle:
Principle #15Dynamics

3Productivity

If multiple coolant distribution units are connected to increase flow rate and pressure, then heat dissipation capability is improved, but the connection configuration becomes more complex

Engineering Contradiction:
Improvecoolant flow rate and pressureVSAvoidconnection configuration ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The adapting device acts as an intermediary between multiple standardized CDU units and the server cabinet manifolds. It provides standardized connection interfaces and automated switch valve control, simplifying the operation of connecting multiple units while enabling complex serial/parallel configurations to achieve the required flow rate and pressure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adapting device increases the flow rate and pressure of the coolant distribution system, enabling more effective heat dissipation and accommodating different cooling requirements without the need for specialized units, thus improving the heat dissipation capability and flexibility of the system.

Implementation Method 1

The switch valves are disposed on the casing and connected to the plurality of first liquid inlets, the plurality of first liquid outlets, the at least one second liquid inlet and the at least one second liquid outlet so as to change a connection among the plurality of first liquid inlets, the plurality of first liquid outlets, the at least one second liquid inlet and the at least one second liquid outlet

Methodology Applied
Scientific EffectHydraulic connection reconfiguration:

Implementation Method 2

When the coolant in a relatively low temperature flows through an electronic component in a relatively high temperature, it can directly absorb the heat energy to lower the temperature of the electronic component

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Implementation Method 3

The liquid cooling uses coolant as a heat-dissipating medium and it is coupled with a pump to drive the coolant to form a continuous circulation in the applied system

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

The coolant that absorbs heat will have a heat exchange in another area to release its heat energy and then be cooled down and flows back to the circulation

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11280565B2Adapting device and heat dissipation system having the same
Publication Date: 2022.03.22 WISTRON CORP
  • US11280565B2 patent drawing
  • US11280565B2 patent drawing
  • US11280565B2 patent drawing

AI summary

The disclosure relates to a heat dissipation system including cabinet, coolant distribution units and adapting device. The adapting device includes casing and switch valves. The casing has first liquid inlets, first liquid outlets, second liquid inlet and second liquid outlet. The first liquid inlets are connected to distribution outlets of coolant distribution units, first liquid outlets are connected to distribution inlets of coolant distribution units, second liquid inlet is connected to cabinet, and second liquid outlet is connected to cabinet. The switch valves are connected to first liquid inlets, first liquid outlets, second liquid inlet and second liquid outlet so as to change a connection among first liquid inlets, first liquid outlets, second liquid inlet and second liquid outlet to change a connection between coolant distribution units.