Adaptive Blown Fuse Detection Using Negative Sequence Components

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Solution Overview

Problem

In power supply systems, such as UPS systems, there is no direct measurement available to determine the status of rectifier fuses, making it challenging to ensure safe and reliable operation.

Innovation Solution

A method is introduced to determine if input fuses are blown by generating the negative sequence of input components like voltage or current using existing measurements, comparing it to a threshold, and using an adaptive algorithm to adjust for frequency deviations, allowing for reliable detection without additional measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If direct measurement devices are added to detect fuse status, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefuse status detection accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses existing current transformers and voltage measurements to self-determine fuse status through negative sequence component analysis, eliminating the need for additional dedicated measurement devices while maintaining detection accuracy

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The negative sequence component acts as an intermediary indicator that indirectly reveals fuse status by analyzing asymmetrical current patterns, avoiding direct measurement of fuse continuity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If additional sensors are installed to measure voltage differences across fuses, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvevoltage difference measurement accuracyVSAvoidsensor installation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control module utilizes existing voltage and current measurements from the power system to calculate negative sequence components, making the system self-sufficient for fuse detection without requiring additional voltage sensors across fuse terminals

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the detection method is made adaptive to frequency deviations, then adaptability is improved, but calculation complexity increases

Engineering Contradiction:
Improvefrequency range adaptabilityVSAvoidalgorithm complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The detection algorithm dynamically adapts to varying input frequencies by continuously analyzing negative sequence components in real-time, allowing the system to maintain accuracy across a wide frequency range without requiring manual calibration or fixed frequency assumptions

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8035944B2Power supply system with adaptive blown fuse detection using negative sequence component
Publication Date: 2011.10.11 DATA POWERWORKS LLC
  • US8035944B2 patent drawing
  • US8035944B2 patent drawing
  • US8035944B2 patent drawing

AI summary

Existing measurements of an input component (such as voltage or current) in a three phase power supply system are decomposed into a negative sequence component. The negative sequence component, which is significantly higher when a rectifier fuse is blown, is compared to a threshold and a determination made that a rectifier fuse is blown when the negative component exceeds the threshold. In an aspect, an adaptive algorithm is used to make the detection work better in the range of the nominal frequency of the input voltage. In an aspect, the negative sequence is determined indirectly from the existing measurements.