Adaptive Carrying Plan Control for Stable Robotic Handling

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Solution Overview

Problem

Existing handling systems face challenges in stably carrying objects with varying shapes, sizes, and weights due to changes in object information, handling device defects, or other uncertainties, leading to potential instability during the carrying operation.

Innovation Solution

A handling system comprising a holding unit with sensors to detect the holding state and posture, a detection unit to gather object information, and a control device that generates a carrying operation plan, calculates a safety factor, and adjusts the plan based on detected stability to ensure stable object handling and transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a carrying operation plan is determined based on initial object information, then the carrying operation can be performed, but the object may not be stably carried when changes in object information or device defects occur

Engineering Contradiction:
Improvestability of carrying operationVSAvoidcomplexity of carrying operation plan
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The carrying operation plan is made dynamic by continuously updating it based on real-time safety factor calculations. The plan adapts to changing conditions (object information changes, device defects) by recalculating safety factors and adjusting operations accordingly, rather than relying on a static initial plan

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A feedback mechanism is implemented where the actual holding state and object information are continuously monitored, safety factors are calculated based on this feedback, and the carrying operation plan is adjusted accordingly. This closed-loop control ensures stable carrying even when conditions change

Inventive Principle:
Principle #23Feedback

2Reliability

If real-time monitoring and dynamic adjustment of carrying operation plan are implemented, then the stability of carrying operation is improved, but the system complexity increases

Engineering Contradiction:
Improvestability of holding stateVSAvoidcomplexity of control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs self-monitoring and self-adjustment by automatically calculating safety factors based on detected holding states and autonomously updating the carrying operation plan without requiring external intervention, reducing the need for complex external control mechanisms

Inventive Principle:
Principle #25Self-service

3Reliability

If safety factor calculation and dynamic plan adjustment are performed, then the carrying stability is enhanced, but the processing time and computational load increase

Engineering Contradiction:
Improvestability of carrying operationVSAvoidtime for plan adjustment
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system calculates safety factors and adjusts the carrying operation plan dynamically, performing computations only when necessary (when holding state changes or deviations are detected) rather than continuously, reducing unnecessary processing time while maintaining stability

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20240139941A1Handling system, control device, handling method, and storage medium
Publication Date: 2024.05.02 KK TOSHIBA
  • US20240139941A1 patent drawing
  • US20240139941A1 patent drawing
  • US20240139941A1 patent drawing

AI summary

According to one embodiment, a handling system includes: a holding unit configured to hold an object; a holding state sensor configured to detect a holding state; a detection unit configured to detect the object and a holding posture; and a control device configured to control an operation of the holding unit. The control device performs: generating a carrying operation plan for allowing the holding unit to carry the object; calculating a safety factor indicating stability of a state in which the holding unit holds the object on the basis of the holding state, the holding posture, and the carrying operation plan; determining whether the carrying operation plan is to be changed on the basis of the safety factor; and changing the carrying operation plan on the basis of the safety factor when it is determined that the carrying operation plan is to be changed.