Adaptive Clutch Engagement Control for Slip and Speed Variation

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Solution Overview

Problem

Conventional clutch engagement control systems in vehicle drivelines operate at a fixed rate, failing to dynamically adjust clutch engagement based on parameters like rotational speed and slippage level, which can lead to inefficient energy transfer and mechanical stress.

Innovation Solution

A driveline system with a clutch controller that adjusts the engagement rate of the clutch based on real-time data from speed sensors and a slip quantifier, using formulas to calculate optimal engagement rates in relation to rotational speed and slippage level, with limits to prevent mechanical damage and shocks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed engagement rate is used for clutch control, then the device complexity is reduced and ease of operation is improved, but energy transfer efficiency deteriorates and mechanical stress increases

Engineering Contradiction:
Improveclutch control simplicityVSAvoidenergy transfer efficiency
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The clutch engagement rate is changed from a fixed constant value to a dynamic variable that adjusts in real-time based on rotational speed and slippage level measurements. The controller continuously modifies the engagement rate according to current operating conditions, transforming a static control system into a dynamic adaptive system that optimizes energy transfer efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by measuring rotational speed and slippage level, comparing these measurements against target values, and adjusting the engagement rate accordingly. This closed-loop feedback mechanism enables the system to automatically optimize energy transfer efficiency without requiring complex manual intervention.

Inventive Principle:
Principle #23Feedback

2Device complexity

If a fixed engagement rate is used for clutch control, then the device complexity is reduced, but mechanical stress and shocks increase

Engineering Contradiction:
Improvecontrol system complexityVSAvoidmechanical stress and shocks
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The engagement rate transitions from a fixed value to a dynamically adjusted parameter that responds to real-time conditions. By continuously adapting the engagement rate based on measured rotational speed and slippage level, the system minimizes mechanical stress and shocks without requiring overly complex control architecture.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the engagement rate parameter dynamically based on operating conditions. By adjusting this critical parameter in response to measured variables, the system reduces harmful mechanical effects while maintaining manageable device complexity through a relatively simple controller implementation.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If clutch engagement rate is adjusted dynamically based on rotational speed and slippage level, then energy transfer efficiency is improved and mechanical stress is reduced, but device complexity increases

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system uses feedback control to achieve dynamic optimization of energy transfer efficiency. By measuring rotational speed and slippage level and using these measurements to adjust the engagement rate, the system achieves high efficiency without requiring excessively complex control algorithms or additional hardware components.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The engagement rate parameter is dynamically changed based on measured operating conditions. This parameter adjustment approach enables efficient energy transfer while maintaining relatively simple device architecture, as the controller only needs to modify a single critical parameter rather than reconfiguring the entire clutch system.

Inventive Principle:
Principle #35Parameter changes

4Object-affected harmful factors

If clutch engagement rate is adjusted dynamically based on rotational speed and slippage level, then mechanical stress is reduced and shocks are minimized, but device complexity increases

Engineering Contradiction:
Improvemechanical stress and shocksVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system dynamically changes the engagement rate parameter to minimize mechanical stress and shocks. By adjusting this single parameter in response to measured conditions, the system achieves harm reduction with relatively simple control logic, avoiding the need for complex mechanical modifications or additional control systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Feedback control enables the system to automatically reduce mechanical stress and shocks by continuously measuring operating conditions and adjusting the engagement rate accordingly. This closed-loop approach achieves harm reduction with manageable device complexity, as the controller uses straightforward feedback mechanisms rather than complex predictive algorithms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11401987B2Control of the engagement rate of a clutch
Publication Date: 2022.08.02 TRANSMISSION CVT CORP
  • US11401987B2 patent drawing
  • US11401987B2 patent drawing
  • US11401987B2 patent drawing

AI summary

The control of the engagement rate of a clutch in a driveline is described herein. The clutch engagement rate is determined using at least one parameter of the driveline. An illustrative example where the parameters include the slipping level of the clutch and the rotational speed at the output of the clutch is described herein.