Adaptive Feedback Control With Predictor Filtering for Time Delay

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Solution Overview

Problem

Feedback controllers in dynamic systems with time delays face performance deterioration due to large delays relative to the control process's time constant, especially affecting derivative control, and require manual tuning of multiple parameters, which is inefficient and prone to detuning.

Innovation Solution

An adaptive feedback controller system with a predictor and filter is implemented, where the filter dampens the rate of change of the adaptively updated control parameter, allowing the predictor to adapt slower than the feedback controller, using a Smith predictor with a first-order plus time delay model to provide a derivative term, and setting the filter's time constant as a multiple of the dominant time constant of the control process, typically greater than sixty-five.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a feedback controller is used in a dynamic system with time delay, then the controller can maintain the controlled variable at the setpoint, but the performance deteriorates when the delay is large relative to the control process's time constant

Engineering Contradiction:
Improvecontrol performanceVSAvoidtime delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The predictor estimates the future output of the control process by applying the current control signal to a process model, providing advance information about the system's response. This preliminary action compensates for the time delay by predicting where the system will be in the future, allowing the controller to act as if the delay does not exist.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A filter is introduced as an intermediary between the adaptive feedback controller and the predictor to dampen rapid changes in control parameters. This intermediary component prevents the predictor from adapting too quickly, which would otherwise cause instability and oscillations in the control system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If adaptive tuning algorithms are used to automatically adjust control parameters, then the controller adapts to changing dynamics, but the predictor adapts too quickly causing instability

Engineering Contradiction:
Improveadaptation to changing dynamicsVSAvoidsystem stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The filter serves as a mediator that decouples the adaptation rates of the controller and predictor. It allows the adaptive feedback controller to respond quickly to changing dynamics while the predictor adapts more slowly, maintaining stability. The filter time constant is specifically chosen to be a multiple of the dominant time constant of the control process to achieve the desired damping effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs different adaptation dynamics for the controller and predictor. The adaptive feedback controller uses fast adaptation to track changing process dynamics, while the predictor uses slow adaptation through the filter to maintain stability. This dynamic separation allows both adaptability and stability to coexist.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple control parameters are manually tuned to optimize performance, then the controller achieves optimal control, but the tuning process is inefficient and prone to detuning

Engineering Contradiction:
Improvecontrol optimizationVSAvoidtuning efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The adaptive feedback controller automatically adjusts control parameters based on observed historical behavior of the system, eliminating the need for manual tuning. The controller serves itself by continuously learning from process data and adapting to changing dynamics, which improves both efficiency and maintains optimal performance without human intervention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from the controlled process to continuously adjust control parameters. The adaptive feedback controller monitors process performance and automatically modifies control parameters to optimize control, creating a self-tuning system that responds to actual process conditions rather than relying on pre-set manual tuning.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20120170639A1Delay compensation for feedback controllers
Publication Date: 2012.07.05 TYCO FIRE & SECURITY GMBH
  • US20120170639A1 patent drawing
  • US20120170639A1 patent drawing
  • US20120170639A1 patent drawing

AI summary

A control system for using a predictive control with a control process having a time delay includes an adaptive feedback controller and a predictor. The predictor uses at least an adaptively updated control parameter from the adaptive feedback controller to predict the output of the control process during the time delay. The control system further includes a filter that dampens the rate of change of the adaptively updated control parameter provided to the predictor from the adaptive feedback controller to slow the adaptation of the predictor relative to the adaptation of the adaptive feedback controller.