Adaptive Controller for Power Converter Efficiency

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Solution Overview

Problem

Existing power converter controllers fail to adaptively improve efficiency in response to measured parameters after manufacturing or environmental conditions, and do not consider system operational states, leading to suboptimal performance and efficiency.

Innovation Solution

A power system with an adaptive controller that receives signals indicating system operational states and adjusts power converter operational states to optimize efficiency by controlling duty cycles and internal characteristics based on measured parameters and external signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the power converter operates at fixed duty cycle to maintain simplicity, then device complexity is reduced, but power conversion efficiency deteriorates under varying load conditions

Engineering Contradiction:
Improvecontroller complexityVSAvoidpower conversion efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The controller dynamically adjusts the duty cycle of power switches based on real-time measurements of operating characteristics (such as inductor current, capacitor voltage, or power stage parameters). This dynamic adaptation allows the power converter to maintain optimal efficiency across varying load conditions while using a relatively simple controller architecture that implements adaptive control algorithms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller incorporates feedback mechanisms that continuously monitor internal operating characteristics of the power converter and use this information to adjust the duty cycle. By measuring parameters such as inductor current, capacitor voltage, or other power stage characteristics and feeding this information back to the control logic, the system automatically optimizes efficiency without requiring complex external control systems.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If the controller dynamically adjusts duty cycle to improve efficiency, then power conversion efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcontroller complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The power converter controller performs self-adjustment by automatically measuring its own internal operating characteristics and using this self-diagnosed information to optimize its duty cycle. The controller monitors parameters such as inductor current, capacitor voltage, or power stage characteristics that are inherently available within the power converter circuitry, eliminating the need for external sensors or complex measurement systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller changes operational parameters (duty cycle, switching frequency) based on measured operating characteristics to optimize efficiency. By dynamically adjusting these parameters in response to real-time measurements of power stage conditions, the controller achieves adaptive efficiency optimization using relatively simple control logic that processes basic electrical parameters.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If the power converter is designed for high efficiency at specific operating points, then efficiency at those points is improved, but adaptability to varying load conditions deteriorates

Engineering Contradiction:
Improveoperating efficiencyVSAvoidload condition adaptability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The controller implements dynamic duty cycle adjustment that adapts to varying load conditions in real-time. By continuously monitoring operating characteristics such as inductor current and capacitor voltage, the controller automatically modifies the duty cycle to maintain optimal efficiency whether the load is light, heavy, or varying, thus achieving both high efficiency and broad adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller is pre-configured with control algorithms and measurement capabilities that enable it to anticipate and respond to load variations. By having the measurement and control logic built into the controller design from the outset, the system is prepared to adapt to any load condition without requiring additional hardware or complex reconfiguration.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7675759B2Power system with power converters having an adaptive controller
Publication Date: 2010.03.09 MYPAQ HLDG LTD
  • US7675759B2 patent drawing
  • US7675759B2 patent drawing
  • US7675759B2 patent drawing

AI summary

A power system having a power converter with an adaptive controller. The power system is coupled to a load and includes a power system controller that receives a signal indicating a system operational state of the load and selects a power converter operational state as a function thereof. The power system also includes a power converter with a power switch that conducts for a duty cycle to provide a regulated output characteristic at an output thereof. The power converter also includes a controller that receives a command from the power system controller to enter the power converter operational state and provides a signal to control the duty cycle of the power switch as a function of the output characteristic and in accordance with the command, thereby regulating an internal operating characteristic of the power converter to improve an operating efficiency thereof as a function of the system operational state.