Adaptive Thermal Control for CPU Cooling

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Solution Overview

Problem

Conventional thermal control methods for information handling systems, such as servers, often result in CPU temperatures exceeding safe thresholds due to variations in CPU thermal requirements and cooling capabilities, leading to potential failures and increased workload for manufacturers in validating thermal settings.

Innovation Solution

Implementing adaptive thermal control systems that use relative fan control settings based on reported component thermal parameters, eliminating the need for hard-coded CPU values and allowing for dynamic adjustment of cooling fan behavior to maintain optimal CPU temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional thermal control methods with fixed fan speed settings are used, then manufacturing simplicity is maintained, but CPU temperatures exceed safe thresholds due to variations in CPU thermal requirements

Engineering Contradiction:
ImproveCPU temperature controlVSAvoidthermal control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic fan speed adjustment based on real-time temperature sensing and PID control algorithms. Instead of fixed fan speeds, the system continuously monitors CPU temperature and dynamically adjusts fan speed to maintain optimal thermal conditions, resolving the contradiction between reliability and complexity by introducing adaptive control mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback control through temperature sensors that continuously monitor CPU temperature and feed this information back to the control algorithm. The PID controller uses this feedback to adjust fan speed in real-time, ensuring CPU temperatures remain within safe thresholds while adapting to varying thermal requirements of different CPU models.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If manufacturer-specific thermal tables are used for each system configuration, then thermal control precision is improved, but device complexity and validation workload increase significantly

Engineering Contradiction:
Improvethermal control accuracyVSAvoidthermal control configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the approach from using fixed manufacturer-specific thermal tables to using dynamic parameters calculated by PID control algorithms. The system adjusts fan speed based on real-time temperature deviations from target values, eliminating the need for pre-configured thermal tables for each CPU model while maintaining precise thermal control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The PID control algorithm serves as a universal solution that works across different CPU models and thermal requirements without needing model-specific configuration tables. The same control logic adapts to various scenarios by adjusting parameters based on real-time temperature feedback, reducing manufacturing complexity while maintaining precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If cooling fans run at full power continuously, then CPU cooling reliability is ensured, but power consumption and acoustic noise increase

Engineering Contradiction:
ImproveCPU coolingVSAvoidcooling fan power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts fan speed based on actual CPU temperature conditions rather than running at full power continuously. The PID controller calculates optimal fan speed to maintain target temperature, reducing power consumption when full cooling capacity is not needed while ensuring reliability when temperatures approach thresholds.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Temperature feedback from sensors enables the system to adjust fan power consumption dynamically. When CPU temperatures are well within safe ranges, fan speed is reduced, lowering power consumption and noise. When temperatures approach thresholds, fan speed increases to maintain cooling reliability.

Inventive Principle:
Principle #23Feedback

4Reliability

If aggressive cooling strategies are implemented to prevent CPU throttling, then system performance reliability is improved, but fan control oscillations increase

Engineering Contradiction:
Improveperformance stabilityVSAvoidfan speed stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The PID control algorithm uses temperature feedback to adjust fan speed smoothly, preventing aggressive on/off control strategies that cause oscillations. The controller calculates appropriate fan speed adjustments based on temperature deviations and rates of change, maintaining performance reliability while ensuring fan speed stability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system anticipates temperature changes and adjusts fan speed proactively before CPU temperatures reach throttling thresholds. This preventive approach avoids last-minute aggressive cooling that would cause fan oscillations, maintaining both performance reliability and fan speed stability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach prevents CPU temperature warnings and throttling, reduces fan control oscillations, and eliminates the need for exact CPU temperature specifications and frequent reconfiguration, enhancing system reliability and reducing manufacturer workload.

Implementation Method 1

at least one temperature sensor configured to sense and report an operating temperature of the heat generating component

Methodology Applied
Scientific EffectThermal sensing: Temperature Gradient

Implementation Method 2

one or more variable speed cooling fans configured to provide different flow rates of cooling air within the chassis enclosure to cool the heat generating component

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10353446B2Systems and methods of adaptive thermal control for information handling systems
Publication Date: 2019.07.16 DELL PROD LP
  • US10353446B2 patent drawing
  • US10353446B2 patent drawing
  • US10353446B2 patent drawing

AI summary

Systems and methods of adaptive thermal control are provided for information handling system platforms that may be implemented to automate and scale fan control settings by making the fan control settings relative to a reported component thermal control parameter value from a component of an information handling system platform, such as a CPU or other heat generating component. In one example, bounds for system use of vendor or component manufacturer-reported thermal control parameter values may be set for system cooling so as to confine use of these values within information handling system platform limits characterized by a manufacturer of an information handling system platform.