Adaptive DC-DC Converter Circuit for Ripple-Efficiency Trade-off

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Solution Overview

Problem

DC-DC converters face inefficiencies in discontinuous/pulse-frequency operating mode due to excessive output voltage ripple, which introduces electrical noise and reliability concerns, while increasing packet size to improve efficiency leads to undesirable ripple voltage.

Innovation Solution

An adaptive timer circuit adjusts the size of energy packets delivered to the inductor based on output voltage ripple, increasing packet size until the ripple reaches a threshold, then reducing it to maintain efficient operation without excessive noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If packet size is increased to improve efficiency during discontinuous operating mode, then efficiency is improved, but output voltage ripple becomes excessive

Engineering Contradiction:
ImproveefficiencyVSAvoidoutput voltage ripple
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent implements dynamic adjustment of the packet counter threshold value based on operating conditions. The threshold is not fixed but adapts between a first threshold value and a second threshold value, allowing the system to optimize between efficiency and ripple control dynamically. This resolves the contradiction by making the system flexible rather than static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the threshold parameter adaptively based on operating mode. When transitioning between continuous and discontinuous operating modes, the threshold value for the packet counter is adjusted accordingly. This parameter change allows the system to maintain optimal efficiency while preventing excessive ripple voltage under different load conditions.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If packet size is decreased to reduce output voltage ripple, then ripple is reduced, but efficiency deteriorates

Engineering Contradiction:
Improveoutput voltage rippleVSAvoidefficiency
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the threshold based on the operating mode detected by the mode detector. During discontinuous mode with light load, a higher threshold allows larger packets for better efficiency. During continuous mode or when ripple becomes excessive, the threshold decreases to limit packet size and reduce ripple. This dynamic behavior resolves the contradiction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback through the mode detector that monitors operating conditions and adjusts the threshold accordingly. The system continuously monitors the operating mode and uses this information to adjust the packet counter threshold, creating a closed-loop control that balances efficiency and ripple control based on real-time conditions.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If DC-DC converter operates in discontinuous/pulse-frequency mode under light-load conditions, then efficiency is improved, but output voltage ripple increases

Engineering Contradiction:
ImproveefficiencyVSAvoidoutput voltage ripple
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The threshold value changes dynamically based on the detected operating mode. When the mode detector identifies discontinuous operating mode, the system adjusts the threshold to allow larger packets for improved efficiency. When ripple becomes excessive or continuous mode is detected, the threshold decreases. This dynamic adaptation resolves the contradiction between efficiency and ripple control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes in the threshold value based on operating conditions. The threshold is adjusted between different values depending on whether the converter is in continuous or discontinuous mode, allowing optimal performance in each mode while mitigating the respective drawbacks.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances efficiency during light-load conditions by minimizing output voltage ripple within acceptable limits, balancing efficiency and noise reduction.

Implementation Method 1

A buck converter is a type of DC-to-DC converter in which a controller individually toggles on and off a pair of transistors serially connected between power and ground to deliver charge to an inductor, and through the inductor to a capacitor

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

to deliver charge to an inductor, and through the inductor to a capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10097089B2Circuit and method for direct current (DC)-DC voltage converter with adaptive charge transfer
Publication Date: 2018.10.09 TEXAS INSTRUMENTS INC
  • US10097089B2 patent drawing
  • US10097089B2 patent drawing
  • US10097089B2 patent drawing

AI summary

A voltage converter includes a high side transistor, a low side transistor coupled to the high side transistor at a switching node, and an inductor coupled to the switching node and providing an output node. A controller is provided that is coupled to the high side transistor and the low side transistor. The controller is configured to selectively turn on and off the high and low side transistors in a repeat cycle. The controller is configured to control the high and low side transistors to cause a sequence of packets of charge to be delivered to the inductor. Also included is an adaptive timer circuit coupled to the output node and the controller and configured to adaptively adjust the amount of charge in each packet based on the voltage ripple of the output node.