Adaptive Extractor Hood Blower Control With Torque-Speed Curves

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Solution Overview

Problem

Existing extractor hoods with asynchronous motors have limited flexibility in controlling torque-speed characteristics, restricting their ability to adapt to varying system conditions and user preferences, such as noise levels and extraction capacity.

Innovation Solution

The use of an electronically commutated synchronous motor with a control device that allows for flexible adjustment of torque-speed characteristics, enabling multiple operating modes (normal, power, eco, and boost) by storing and selecting different torque-speed curves, which can be adapted based on system characteristics and user input.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If an asynchronous motor is used in the extractor hood, then the construction is cost-effective, but the torque-speed characteristic can only be changed to a limited extent

Engineering Contradiction:
Improvecost-effective constructionVSAvoidtorque-speed characteristic flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by switching from an asynchronous motor with fixed torque-speed characteristics to an electronically commutated synchronous motor where the torque-speed characteristics can be dynamically adjusted through electronic control parameters. The control device stores multiple torque-speed characteristic curves and can select different curves based on operating conditions, thereby changing the motor's performance parameters without physical modification.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the torque-speed characteristic is fixed by motor design, then the motor construction is simple, but the delivery volume-pressure difference characteristic of the extractor hood is also fixed

Engineering Contradiction:
Improvemotor construction simplicityVSAvoiddelivery volume-pressure difference characteristic adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by transforming the static torque-speed characteristic of traditional motors into a dynamic, adjustable characteristic. The electronically commutated synchronous motor allows real-time modification of torque-speed curves through electronic control, enabling the extractor hood to adapt its delivery volume-pressure difference characteristic to match varying system requirements such as different duct configurations or cooking intensities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device stores multiple torque-speed characteristic curves as selectable parameters and can switch between them based on operating conditions. This parameter change capability allows the same motor hardware to produce different performance characteristics, effectively decoupling the physical motor construction from the operational characteristics.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If multiple torque-speed characteristic curves are stored in memory, then the extractor hood can be adapted to individual customer needs, but the control device complexity increases

Engineering Contradiction:
Improvecustomization to customer needsVSAvoidcontrol device complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent manages control device complexity by implementing a memory-based parameter storage system that holds multiple pre-defined torque-speed characteristic curves. The control device can select and apply different parameter sets (characteristic curves) based on simple selection signals or operating conditions, achieving high adaptability without requiring complex real-time calculation or adjustment mechanisms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a high degree of flexibility in controlling delivery volume and pressure difference, allowing the extractor hood to be tailored to individual customer needs, improving extraction capacity or reducing noise levels as required.

Implementation Method 1

The blower motor is therefore designed as an electronically commutated synchronous motor, which is operated with direct current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2971976B1Extractor hood
Publication Date: 2020.04.29 BSH HAUSGERATE GMBH
  • EP2971976B1 patent drawingFigure 1
  • EP2971976B1 patent drawingFigure 2
  • EP2971976B1 patent drawingFigure 3

AI summary

The invention relate to an extractor hood (2) comprising an electronically commutated blower motor (14) and a control (21) which is designed to control the blower motor (14) with a first or a second speed-torque characteristic curve (DK1, DK1a), the speed-torque characteristic curves (DK1, DK1a) having at least one common point (MA1, MS1).