Adaptive Fault Compensation in Closed-Loop Control Systems

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Solution Overview

Problem

Existing closed-loop control systems face challenges in parameterization, especially when the transfer function of the closed control loop cannot be reliably measured, leading to instability and difficulty in maintaining optimal performance, particularly in complex systems.

Innovation Solution

A closed-loop control device with a setting device that automatically determines and adjusts parameters of a frequency filter and propagation delays using excitation signals and result signals, allowing for stable parameterization even if the transfer function is unknown or unreliable, and includes a monitoring system to prevent instability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual parameterization of the compensating circuit is used, then the control system can be adapted to specific applications, but the parameterization process becomes complex and time-consuming

Engineering Contradiction:
Improveadaptability of control systemVSAvoidparameterization complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system performs self-parameterization through an automated identification routine. The system autonomously determines optimal parameters for the compensating circuit by injecting test signals, measuring system responses, and calculating parameters without external intervention, thereby eliminating manual parameterization complexity while maintaining adaptability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system automatically adjusts parameters of the compensating circuit based on measured system characteristics. By dynamically changing parameters such as filter cutoff frequencies and delay times based on identified system transfer functions, the system achieves adaptability without requiring complex manual parameterization

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the transfer function of the closed control loop is measured for parameterization, then accurate parameter determination is possible, but measurement reliability may be insufficient in complex systems

Engineering Contradiction:
Improveparameter determination accuracyVSAvoidtransfer function measurement reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary identification measurements under controlled conditions before normal operation to determine system parameters. By conducting excitation tests and measuring responses in advance, the system establishes reliable transfer function data that can be used for subsequent parameterization without relying on potentially unreliable online measurements

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses an intermediary identification routine that injects test signals and measures responses through dedicated measurement paths. This intermediary measurement process isolates the parameter identification from normal control operations, improving reliability by preventing interference from operational variations

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If automatic parameterization is implemented, then parameterization time is reduced and stability is improved, but the system requires additional excitation signal generation and measurement capabilities

Engineering Contradiction:
Improveparameterization timeVSAvoidsystem structure complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The control system integrates multiple functions into existing components. The controller既 performs normal control operations又 generates excitation signals and processes measurement data for parameter identification. By making existing components multi-functional rather than adding dedicated separate systems, the automation is achieved with minimal increase in overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The parameter identification functionality is merged with the normal control loop. The excitation signal generation, response measurement, and parameter calculation are combined into a unified identification routine that operates within the existing control architecture, reducing the need for separate dedicated systems

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10539946B2Closed-loop control device with adaptive fault compensation
Publication Date: 2020.01.21 SIEMENS AG
  • US10539946B2 patent drawing
  • US10539946B2 patent drawing
  • US10539946B2 patent drawing

AI summary

A closed-loop control device to control a system to be controlled includes a front node, back node, external tapping point, controller and compensating circuit. The compensating circuit has an inner node, frequency filter, front buffer and back buffer. The front node determines a difference; the back node supplies an external sum signal. A setting device automatically suppresses use of the output signal of the front buffer, supplies the back buffer and the back node with a first excitation signal as the compensation signal and detects a first result signal produced by the first excitation signal. The first result signal is one of the control difference, internal sum signal, output filtered signal of the frequency filter or output signal of the front buffer. The setting device evaluates the first excitation signal and the first result signal, sets a parameter of the frequency filter and the second propagation delay.