Detecting diagnostic events in a thermal system

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Solution Overview

Problem

Existing thermal systems lack the ability to learn and accurately characterize heat transfer characteristics, leading to inefficient energy use and potential malfunctions due to unknown or unreliable information about zone geometry and thermal properties.

Innovation Solution

An adaptive filter bank is implemented to characterize heat transfer in thermal systems by interacting with thermal devices and weather models, extracting information from passive observations to determine thermal coefficients without requiring commissioning data, and providing diagnostic alerts for anomalous operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If thermal models use commissioning information to characterize heat transfer, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveheat transfer characterization accuracyVSAvoidcommissioning information requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The thermal model performs self-characterization by automatically extracting heat transfer coefficients from operational data without requiring external commissioning information. The system uses passive observation of temperature and power consumption data to determine thermal properties, eliminating the need for manual commissioning procedures while maintaining accurate heat transfer characterization.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system transitions from using fixed commissioning parameters to dynamically determining thermal coefficients from operational data. By changing the approach from static parameter input to dynamic parameter extraction, the system achieves accurate heat transfer characterization without the complexity of commissioning information collection and input.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If thermal models extract information from passive observations, then ease of operation improves, but reliability deteriorates due to unknown or unreliable zone geometry and thermal properties

Engineering Contradiction:
Improvecommissioning-free operationVSAvoidheat transfer characterization accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system uses feedback from operational data to continuously refine and verify thermal coefficient estimates. By monitoring the consistency between predicted and actual temperature behavior, the system can detect and correct errors in heat transfer characterization, maintaining reliability while operating without commissioning information.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The thermal model transitions from static commissioning-based parameters to dynamic coefficient determination that adapts to actual system behavior. The system continuously updates thermal properties based on observed operational patterns, making the characterization more reliable over time while maintaining ease of operation.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If thermal systems operate without accurate heat transfer characterization, then device complexity decreases, but loss of energy increases due to inefficient temperature control

Engineering Contradiction:
Improvecommissioning information requirementsVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The system automatically determines optimal temperature control strategies by extracting thermal coefficients from operational data, enabling energy-efficient operation without manual commissioning. The self-characterization process provides the necessary information for optimal control while maintaining simplicity in deployment.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11592200B2Detecting diagnostic events in a thermal system
Publication Date: 2023.02.28 SCHNEIDER ELECTRIC USA INC
  • US11592200B2 patent drawing
  • US11592200B2 patent drawing
  • US11592200B2 patent drawing

AI summary

Embodiments of the disclosure provide a thermal model based on an adaptive filter bank for characterizing heat transfer of a volume of a thermal system. In one embodiment, the adaptive filter bank is used for diagnostics that provides information related to the condition of a thermal system. The diagnostics are based on an analysis of heat transfer characteristics of a dynamic representation of the thermal system. In accordance with the embodiments, thermal coefficients are generated based on an adaptive filter bank. One or more filters are applied to the thermal coefficients based on a sampling rate and one or more estimate thermal coefficient thresholds are generated based on the sampling rate. It is determined whether at least one of the thermal coefficients that is filtered satisfies at least one of the estimated thermal coefficient thresholds. Thereupon, alert information indicative of a diagnostic event is provided based on the determination.