Adaptive Fluid Foil Structure for Lift and Vibration Control

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Solution Overview

Problem

Conventional foils face performance limitations due to rigid structures that do not adapt effectively to fluid flow, leading to inefficiencies in lift and drag performance, and are prone to vibration and cavitation.

Innovation Solution

A passively controlled fluid foil with a three-layer construction comprising a rigid spar, a cellular material, and a flexible elastic outer material, allowing for controlled deformation and adaptation to fluid pressure and inertial loads, which reduces vibration and enhances lift performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid structure is used for the foil, then structural strength is improved, but adaptability to fluid flow deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidadaptability to fluid flow
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The foil employs a composite structure consisting of a rigid spar (providing strength) combined with flexible outer surface material and cellular material (providing adaptability). This composite construction allows the foil to simultaneously achieve structural integrity and passive deformation in response to fluid flow conditions, resolving the contradiction between strength and adaptability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The foil is divided into distinct functional layers: a rigid spar for structural support, cellular material for controlled deflection, and flexible outer surface material for elastic deformation. This segmentation allows each layer to perform its specific function, with the rigid spar providing strength while the other layers provide adaptability to fluid flow.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If a rigid structure is used for the foil, then manufacturing precision is improved, but vibration resistance deteriorates

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidvibration
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The multi-layer composite structure with different material properties (rigid spar, cellular material, flexible outer surface) creates a system with distributed natural frequencies, reducing resonance effects and vibration. The flexible layers act as vibration dampers while the rigid spar maintains manufacturing precision.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The flexible outer surface material and cellular material act as flexible shells that can deform to absorb and dampen vibrations, reducing the transmission of harmful vibrational forces while maintaining the overall structural integrity defined by the rigid spar.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If a soft foil is specified, then maneuverability is improved, but performance deteriorates

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidperformance
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The composite structure combines rigid and flexible elements, where the rigid spar provides the structural basis for high performance and lift generation, while the flexible outer layers enable maneuverability through passive deformation. This resolves the trade-off by allowing the foil to exhibit both soft and stiff characteristics in different aspects of its function.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The foil transitions from a static rigid structure to a dynamic system where the flexible outer layers and cellular material passively deform in response to fluid flow and operational conditions, enabling the foil to adapt its shape for both performance and maneuverability as needed.

Inventive Principle:
Principle #15Dynamics

4Productivity

If a stiff foil is specified, then high performance is achieved, but adaptability under load deteriorates

Engineering Contradiction:
Improvehigh performanceVSAvoidadaptability under load
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The rigid spar provides the structural foundation for high performance and lift generation, while the cellular material and flexible outer surface layers provide adaptability under load through controlled deflection and elastic deformation. The composite structure allows both high performance and load adaptability to coexist.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The foil is segmented into functional layers with the rigid spar handling primary structural loads for performance, while the cellular material and flexible outer layers handle adaptive deformation under varying load conditions, allowing each segment to optimize its specific function.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The foil achieves improved lift performance at lower angles of attack, reduces drag and cavitation, and maintains laminar flow, while minimizing vibration and peak loading, resulting in enhanced maneuverability and predictable performance.

Implementation Method 1

The flexible outer surface layer is capable of bending or flexing easily without breaking, and is generally elastically flexible

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

The cellular material provides a layer able to deflect in a controlled manner above a load threshold

Methodology Applied
Scientific EffectControlled deflection: Deformation

Implementation Method 3

Each layer has different natural frequencies, and therefore only one material layer at any one time is likely to exhibit resonance. This reduces the extent of the vibration likely to occur within the foil at any particular frequency range

Methodology Applied
Scientific EffectResonance reduction: Resonance

Implementation Method 4

The ability of the foil to retain laminar or streamlined flow over the surface of the foil is thereby increased

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Data Source

PatentEP3573886B1Fluid foil
Publication Date: 2024.07.31 BROERS CHRISTOPHER
  • EP3573886B1 patent drawingFigure 1~2
  • EP3573886B1 patent drawingFigure 3a~3b
  • EP3573886B1 patent drawingFigure 4a(i)~4a(ii)

AI summary

A passively controlled fluid foil has a span; and a rigid spar extending in the spanwise direction,a cellular material and a flexible outer surface defining a profile of the outer surface of the foil and encapsulating the cellular material and the spar.