Adaptive Flyback Converter Multi-Mode Control

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Solution Overview

Problem

Conventional isolated switching power converters face inefficiencies across a wide range of operating conditions due to fixed transition points between pulse width modulation and pulse frequency modulation modes, leading to suboptimal efficiency and increased switching losses, especially in multi-voltage adapters.

Innovation Solution

An adaptive multi-mode control methodology for flyback converters that adjusts the transition point between PFM and PWM operation based on output voltage, maintaining continuous discontinuous conduction mode (CDCM) and reducing feedback loop complexity, while allowing zero-voltage-switching or quasi-resonant switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If fixed transition points between PWM and PFM modes are used, then control simplicity is maintained, but efficiency is degraded across wide operating conditions

Engineering Contradiction:
Improvecontrol simplicityVSAvoidefficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent implements dynamic transition points between PWM and PFM modes that adapt based on operating conditions (output voltage and load current). The transition threshold is no longer fixed but varies dynamically to optimize efficiency across different operating regions, allowing the converter to switch modes at the most efficient point for each condition rather than a predetermined fixed point.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameter from a fixed transition threshold to a variable threshold that depends on output voltage and load current. By making the transition point a function of operating parameters rather than a constant value, the system can optimize efficiency across wide operating conditions while maintaining manageable control complexity through structured parameter relationships.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If conventional MMC curve is used for all output voltage conditions, then control consistency is maintained, but switching losses increase and efficiency decreases

Engineering Contradiction:
Improvecontrol consistencyVSAvoidswitching losses
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent applies different control characteristics to different operating regions. Instead of using a single MMC curve for all conditions, the system implements region-specific optimization where the transition threshold and control parameters are tailored to local operating conditions (different output voltages and load ranges). This allows each operating region to have optimized control parameters that minimize switching losses locally while maintaining overall system consistency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the MMC control parameters dynamically based on output voltage conditions. The transition threshold and control curve are changed according to the operating region, allowing the system to adapt switching behavior to minimize losses at each operating point rather than following a fixed curve that may be suboptimal for certain conditions.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If lower Vout settings are used, then adapter versatility is improved, but transformer reset time increases forcing operation into CDCM

Engineering Contradiction:
Improveoutput voltage rangeVSAvoidtransformer reset time
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of moving object

Solution Approach 1:

The patent implements dynamic adjustment of the PFM-to-PWM transition threshold based on output voltage settings. For lower Vout settings where transformer reset time is longer, the system dynamically adjusts the transition point to maintain PWM operation longer, preventing forced entry into CDCM. This dynamic adaptation allows the system to handle varying reset times while maintaining optimal efficiency through PWM operation across a wider voltage range.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If PFM mode with fixed Ipk and Fsw is used in CDCM, then control simplicity is maintained, but output voltage regulation cannot be maintained

Engineering Contradiction:
Improvecontrol simplicityVSAvoidoutput voltage regulation
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements dynamic control parameters in PFM mode, where the transition threshold between PFM and PWM is adjusted based on output voltage and load conditions. This dynamic adjustment allows the system to maintain output voltage regulation by adapting the control strategy to current operating conditions rather than using fixed parameters, while still maintaining relatively simple control logic through structured decision rules.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10811978B1Multi-mode control for multi-output voltage power converter
Publication Date: 2020.10.20 DIALOG SEMICONDUCTOR INC
  • US10811978B1 patent drawing
  • US10811978B1 patent drawing
  • US10811978B1 patent drawing

AI summary

An adaptive pulse width modulation threshold is provided for a flyback converter that controls the transition between the pulse frequency mode of operation and the pulse width modulation mode of operation. The adaptive pulse width modulation mode is adapted responsive to an output voltage for the flyback converter.