Adaptive Forklift Acceleration From Recent Manual Driving Behavior

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Solution Overview

Problem

Materials handling vehicles face challenges in transitioning from manual to semi-automated driving modes, as existing systems rely on fixed acceleration parameters that may not accurately reflect the operator's driving behavior, leading to potential instability or inefficiency, especially when handling varying loads.

Innovation Solution

A method and system that monitor and calculate weighted averages of vehicle drive parameters during recent manual operations to adaptively set acceleration limits for semi-automated driving, considering both directional accelerations and recent driving behavior, allowing for dynamic adjustment based on the calculated averages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If fixed acceleration parameters are used in semi-automated driving mode, then the control system is simple and reliable, but the acceleration control does not accurately reflect the operator's driving behavior, leading to potential instability or inefficiency

Engineering Contradiction:
Improveacceleration control accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary monitoring and analysis of manual driving behavior before transitioning to semi-automated mode. The controller stores and analyzes drive parameter data from multiple previous manual operations to establish baseline acceleration patterns, which are then used to configure the semi-automated driving parameters. This preliminary action ensures that the automated system is pre-configured with operator-specific characteristics, improving accuracy without requiring complex real-time adjustments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by continuously monitoring drive parameters during manual operations and using this information to adjust semi-automated driving parameters. The controller compares actual driving behavior against the stored baseline and refines acceleration limits based on observed patterns. This feedback mechanism allows the system to adapt to operator preferences while maintaining controlled complexity through algorithmic processing of monitored data.

Inventive Principle:
Principle #23Feedback

2Productivity

If acceleration limits are dynamically adjusted based on recent driving behavior, then the vehicle operation efficiency and safety are improved, but the control system becomes more complex

Engineering Contradiction:
Improvevehicle operation efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements dynamic adjustment of acceleration limits by transitioning from fixed parameters to adaptive parameters that change based on monitored driving behavior. The controller continuously updates acceleration limits by analyzing drive parameters from recent manual operations and adjusting semi-automated parameters accordingly. This dynamic approach allows the system to optimize performance for varying operational conditions while maintaining manageable complexity through systematic parameter adjustment based on observed patterns.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If weighted averages of multiple manual operations are calculated to set acceleration parameters, then the adaptability to operator behavior is improved, but the processing time and computational complexity increase

Engineering Contradiction:
Improveadaptability to operator driving behaviorVSAvoidparameter calculation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system applies partial action by selectively monitoring and analyzing only the most relevant drive parameters from recent manual operations rather than processing all possible operational data. The controller focuses on calculating weighted averages for key acceleration parameters from a limited set of recent operations, sufficient to establish reliable baseline patterns without requiring exhaustive analysis of all historical data. This approach achieves adequate adaptability while minimizing processing time and computational resources.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11827503B2Adaptive acceleration for materials handling vehicle
Publication Date: 2023.11.28 CROWN EQUIP CORP
  • US11827503B2 patent drawing
  • US11827503B2 patent drawing
  • US11827503B2 patent drawing

AI summary

Operating a materials handling vehicle includes monitoring, by a controller, a first vehicle drive parameter during a first manual operation of the vehicle by an operator; monitoring, by the controller, the first vehicle drive parameter during a second manual operation of the vehicle by the operator; receiving, by the controller after the first manual operation of the vehicle and the second manual operation of the vehicle, a request to implement a semi-automated driving operation; calculating, by the controller, a first weighted average based on the monitored first vehicle drive parameter during the first manual operation of the vehicle and the monitored first vehicle parameter during the second manual operation of the vehicle; and based at least in part on the calculated first weighted average, controlling, by the controller, implementation of the semi-automated driving operation.