Adaptive Gate Drive Resistance for Inverter RF Interference

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Solution Overview

Problem

Electrified vehicles emit electromagnetic interference that affects radio equipment and digital communication, and existing solutions like shielding and external antennas increase costs and drag, while varying gate drive resistance to reduce interference increases inverter losses and affects fuel economy.

Innovation Solution

An automotive power system with a controller that actively varies the gate drive resistance of a switch in an inverter based on inputs such as radio source, received signal strength, packet loss, drive mode, motor torque, radio volume, and emissions interference to balance switching performance and radio frequency interference, using a dedicated integrated circuit for optimal gate driver performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If gate drive resistance is increased to reduce radio frequency interference emissions, then radio reception is improved, but inverter losses increase and fuel economy deteriorates

Engineering Contradiction:
Improveradio frequency interferenceVSAvoidinverter losses
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent implements dynamic adjustment of gate drive resistance based on real-time radio signal conditions. The controller monitors radio reception quality and packet loss, then adaptively varies the gate drive resistance to optimize the balance between RF interference reduction and inverter efficiency, rather than using a fixed resistance value

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameter (gate drive resistance) of the power converter switches based on radio communication conditions. By varying this parameter according to received signal strength and packet loss metrics, the system optimizes both power conversion efficiency and radio frequency interference characteristics

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If gate drive resistance is decreased to improve switching performance and reduce inverter losses, then fuel economy is improved, but radio frequency interference emissions increase and radio reception deteriorates

Engineering Contradiction:
Improveinverter lossesVSAvoidradio frequency interference
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts gate drive resistance based on real-time radio conditions. When radio reception is poor or packet loss is high, the controller increases gate drive resistance to reduce RF interference, and when conditions are good, it decreases resistance to optimize switching performance and reduce losses

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses feedback from radio communication metrics (received signal strength, packet loss) to control the gate drive resistance. The controller continuously monitors these parameters and adjusts the resistance accordingly, creating a closed-loop system that balances power efficiency and RF interference based on actual communication conditions

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If shielding and external antennas are used to reduce radio frequency interference, then radio reception is improved, but vehicle cost and aerodynamic drag increase

Engineering Contradiction:
Improveradio frequency interferenceVSAvoidvehicle weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The patent replaces physical shielding and antenna modifications with an electrical control solution. Instead of adding mechanical shielding materials or external antenna components, the system uses electronic control of switch parameters to reduce RF interference, thereby avoiding increased weight and aerodynamic drag

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20230398878A1Control of gate drive resistance based on radio frequency interference
Publication Date: 2023.12.14 FORD GLOBAL TECH LLC
  • US20230398878A1 patent drawing
  • US20230398878A1 patent drawing
  • US20230398878A1 patent drawing

AI summary

An automotive vehicle includes an electric machine, a power converter that powers the electric machine and includes a switch having an adjustable gate drive resistance, a source of audio, and a controller that varies the gate drive resistance according to a received signal strength associated with the source of audio.