Adaptive Gate Drive Circuit for Surge Voltage and Switching Loss Balance

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Solution Overview

Problem

Gate drive circuits for switching elements like IGBTs and MOSFETs face challenges in suppressing surge voltages without increasing switching losses, as conventional methods either fail to optimize gate current adjustment or lead to excessive suppression effects.

Innovation Solution

A gate drive circuit with a peak voltage detector using integrated capacitors and a drive capacity calculator that adjusts the gate resistor's resistance value based on detected surge voltage and load conditions to maintain optimal drive capacity, ensuring the surge voltage does not exceed the switching element's breakdown voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional gate drive circuits suppress surge voltages using fixed gate resistance, then surge voltage suppression is achieved, but switching losses increase

Engineering Contradiction:
Improvesurge voltageVSAvoidswitching losses
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The gate resistance is changed from a fixed value to a dynamically adjustable value based on detected surge voltage levels. The drive capacity calculator modifies the gate resistance in real-time according to operating conditions, allowing optimal balance between surge suppression and switching efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The resistance value of the gate resistor is varied as a controllable parameter based on detected voltage conditions. By adjusting this key parameter dynamically, the circuit adapts to different operating states to prevent excessive surge voltage while minimizing switching losses

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If gate drive circuits increase drive capacity to reduce switching losses, then switching efficiency improves, but surge voltage exceeds breakdown voltage

Engineering Contradiction:
Improveswitching lossesVSAvoidsurge voltage
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

A detection circuit monitors the surge voltage and provides feedback to the drive capacity calculator. This feedback loop enables real-time adjustment of gate resistance to maintain drive capacity within safe limits that prevent breakdown while optimizing switching performance

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The gate drive circuit automatically adjusts its own drive capacity based on detected voltage conditions without external intervention. The drive capacity calculator self-regulates the gate resistance to maintain optimal operation within safe voltage boundaries

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11431332B2Gate drive circuit
Publication Date: 2022.08.30 DENSO CORP
  • US11431332B2 patent drawing
  • US11431332B2 patent drawing
  • US11431332B2 patent drawing

AI summary

A gate drive circuit includes a driver for driving a gate of a switching element, a peak voltage detector, and a drive capacity calculator. The peak voltage detector detects a peak voltage at a main terminal of the switching element when the switching element is OFF. The drive capacity calculator calculates a voltage difference value between the detected peak voltage and an allowable voltage value at the main terminal of the switching element, where the allowable voltage is based on the specifications of the switching element. The drive capacity calculator changes a drive capacity of the driver to gradually decrease the difference between the detected peak voltage and the allowable voltage.