Adaptive Ergonomic Handle with Bendable Core for Dental Tools

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Solution Overview

Problem

Dental professionals experience high rates of musculoskeletal disorders due to the rigidity and poor ergonomics of existing hand tool handles, leading to fatigue, discomfort, and injury, particularly during scaling and root debridement procedures.

Innovation Solution

A hand tool apparatus with an elongate, adaptive ergonomic handle featuring a selectively bendable core that conforms to the user's hand, shifting weight distribution and reducing muscle engagement, constructed from materials that withstand sterilization and repeated bending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid instrument handle is used, then structural strength and stability are maintained, but musculoskeletal disorders and muscle fatigue increase due to poor ergonomics

Engineering Contradiction:
Improvehandle strengthVSAvoidergonomic comfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The handle incorporates a bendable core that allows dynamic shaping to conform to the user's hand anatomy, transitioning from a static rigid structure to a dynamic adaptive one. This enables the handle to maintain structural integrity while adapting to ergonomic requirements, reducing muscle fatigue and improving comfort during prolonged use.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The handle's physical parameters, specifically its shape and flexibility, are changed by incorporating a bendable core that can be selectively deformed. This allows the handle to change its geometric parameters to match the user's hand contours while maintaining sufficient rigidity for instrument functionality.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the handle is made non-formable and rigid, then manufacturing simplicity is maintained, but adaptability to different hand sizes and procedures is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidhand adaptation
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The handle is segmented into distinct functional zones: a rigid instrument portion for precision work and a bendable ergonomic handle portion for user comfort. This segmentation allows each part to be optimized independently - the instrument portion maintains manufacturing simplicity while the handle portion provides adaptability through its bendable core.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the handle have different mechanical properties. The instrument portion is rigid for precision, while the handle portion contains a bendable core for adaptability. This local differentiation of material properties allows the handle to be manufactured relatively simply while providing both rigidity where needed and flexibility where needed.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If the handle weight is distributed rigidly, then structural integrity is maintained, but weight distribution optimization for ergonomic purposes is limited

Engineering Contradiction:
Improvestructural integrityVSAvoidweight distribution
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The handle's weight distribution is made dynamic through the bendable core that can be shaped to position weight optimally for the user's hand anatomy. The core can be selectively bent to create different weight distribution patterns that reduce muscle strain during different procedures while maintaining structural integrity through the encasing materials.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11219994B2Hand tool apparatus with adaptive ergonomic handle
Publication Date: 2022.01.11 PWS INNOVATIONS INC
  • US11219994B2 patent drawing
  • US11219994B2 patent drawing
  • US11219994B2 patent drawing

AI summary

A hand tool apparatus is disclosed as providing an elongate, adaptive ergonomic handle portion. In at least one embodiment, the handle portion provides a pair of opposing handle ends. At least one of the handle ends provides an instrument portion. An at least one bendable core is positioned between the handle ends, the at least one core capable of being selectively bent into a variety of desired shape configurations, and substantially maintaining those shape configurations until the core is intentionally bent into a different desired shape configuration. As a result, the handle portion is capable of ergonomically conforming to a hand of a user while shifting a weight of the apparatus and encouraging proper positioning of the instrument portion during use of the apparatus, regardless of the specific procedure to be performed using the apparatus.