Adaptive Illumination for 3D Time-of-Flight Sensors

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Solution Overview

Problem

Conventional 3D sensors used in vehicle trailers and shipping containers face inaccuracies due to varying light intensity and reflective properties of loads, which affects the measurement of load distribution and available space, especially in 'smart' shipping applications where consistent and safe illumination is crucial.

Innovation Solution

An adaptive illumination system with multiple light source and diffuser pairs, including far field and near field pairs, is used to maintain sufficient irradiance throughout the volume, with a controller adjusting output intensity to ensure safe and accurate measurements by optimizing illumination patterns based on region-specific criteria.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional structured light sensors are used in trailers with varying light conditions, then the system can operate in different environments, but the measurement accuracy deteriorates due to changing irradiance levels and reflective properties of loads

Engineering Contradiction:
Improveoperational environment rangeVSAvoiddistance measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The illumination system dynamically adjusts the intensity and distribution of light sources based on detected conditions. The controller modifies illumination parameters in real-time to compensate for varying reflective properties of loads and environmental changes, maintaining consistent irradiance levels across different operational scenarios while preserving measurement accuracy

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different regions of the trailer volume receive tailored illumination characteristics. The system applies local quality by adjusting illumination intensity and pattern for specific zones (e.g., near field vs. far field regions), ensuring each area has optimal lighting conditions for accurate 3D sensing despite varying load reflective properties in different locations

Inventive Principle:
Principle #3Local quality

2Measurement precision

If uniform high-intensity illumination is applied throughout the trailer volume, then sufficient irradiance is provided for accurate measurements, but safety hazards increase for personnel working in the volume

Engineering Contradiction:
Improveirradiance consistencyVSAvoidpersonnel safety risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The illumination system applies different intensity levels to different regions of the trailer volume. High-intensity illumination is concentrated in measurement-critical zones while peripheral and personnel-accessible areas receive lower intensity light, maintaining measurement precision where needed while reducing safety risks in worker zones

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically adjusts illumination intensity based on detected presence of personnel or measured irradiance requirements. When personnel are detected or when sufficient measurement irradiance is achieved, the system reduces overall intensity to safe levels, maintaining measurement capability while eliminating safety hazards

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If multiple light sources are used to maintain consistent irradiance throughout the volume, then measurement accuracy improves, but system complexity increases

Engineering Contradiction:
Improveirradiance uniformityVSAvoidillumination system structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The illumination system is segmented into multiple independent light source units distributed throughout the trailer volume. Each unit can be individually controlled to provide localized illumination, achieving uniform overall irradiance through coordinated operation of simpler modular components rather than a single complex system

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides consistent and accurate 3D sensor measurements by maintaining optimal irradiance levels across the volume, ensuring safe operation and precise load assessment in varying conditions, enhancing the effectiveness of 3D sensors in large volume applications.

Implementation Method 1

an output beam from a light source and diffuser pair

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

a diffuser positioned to receive an output beam from the light source and alter the beam to produce a desired illumination pattern

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

an optical sensor to determine a position of a back wall of the vehicle trailer and to determine a position of a nearest load within the volume

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS11105898B2Adaptive illumination system for 3D-time of flight sensor
Publication Date: 2021.08.31 SYMBOL TECHNOLOGIES LLC
  • US11105898B2 patent drawing
  • US11105898B2 patent drawing
  • US11105898B2 patent drawing

AI summary

A system and method for adaptively illuminating a volume with an illumination system that illuminates a volume of interest using separately controllable near field and far field optimized illumination sources, to maintain an irradiance pattern criteria in the volume, where that criteria may be different for a far field portion of the volume than for a near field portion of the volume.