Insulation Resistance Detection With Adaptive Voltage-Node Switching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing insulation resistance detection devices suffer from decreased accuracy due to voltage drops at measurement nodes, leading to increased measurement errors.

Innovation Solution

The device includes a voltage measurer and a controller that switch the state of a switch connected to another node to maintain a higher voltage measurement when the initial node voltage drops below a threshold, using multiple voltage dividing resistors and a microcontroller unit to stabilize the measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If voltage is measured at a single node in the insulation detection circuit, then the device structure remains simple, but measurement accuracy decreases when the node voltage drops below a threshold

Engineering Contradiction:
Improveinsulation resistance detection accuracyVSAvoidvoltage measurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamic switching between multiple voltage measurement nodes based on real-time voltage levels. The controller monitors the voltage at the first node and automatically switches to a second node when the voltage drops below a threshold, making the measurement system adaptive to changing operating conditions rather than static

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the measurement parameter (voltage level at different nodes) based on system state. By selecting different nodes in the voltage dividing resistor network, the system adjusts the measurement voltage parameter to remain within an optimal range for accurate insulation resistance calculation

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple voltage dividing resistors and switching mechanisms are added to maintain measurement voltage, then measurement accuracy is maintained, but device complexity increases

Engineering Contradiction:
Improvevoltage measurement accuracyVSAvoidcircuit structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The voltage dividing resistor network serves multiple functions: it provides voltage division for measurement, creates multiple measurement nodes with different voltage levels, and enables automatic switching based on voltage conditions. This multi-functionality reduces the need for separate dedicated components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller continuously monitors the voltage at the measurement node and uses this feedback to determine when to switch between nodes. This closed-loop feedback mechanism ensures the measurement voltage remains within the optimal range while automatically adapting to battery voltage variations without manual intervention

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach suppresses the decrease in detection accuracy by ensuring a higher voltage is measured, reducing measurement errors and maintaining precise insulation resistance detection.

Implementation Method 1

a plurality of voltage dividing resistors connected between a positive terminal and a negative terminal of a battery

Methodology Applied
Scientific EffectVoltage division: Ohm's Law

Data Source

PatentUS20250277834A1Insulation resistance detection device and insulation resistance detection method
Publication Date: 2025.09.04 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250277834A1 patent drawing
  • US20250277834A1 patent drawing
  • US20250277834A1 patent drawing

AI summary

An insulation resistance detection device includes: a voltage measurer that measures a voltage at a first node among a plurality of nodes between a plurality of voltage dividing resistors included in an insulation detection circuit for detecting insulation resistance in a path through which a current from a battery flows; a determiner that determines whether the voltage at the first node measured by the voltage measurer is lower than or equal to a predetermined voltage; and a switcher that switches a state of a switch connected to a second node among the plurality of nodes to cause the voltage measured by the voltage measurer to exceed the predetermined voltage, when the voltage at the first node measured by the voltage measurer is determined to be lower than or equal to the predetermined voltage.