Adaptive Inverter Shutdown Sequence for Fault Protection

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Solution Overview

Problem

Existing electrical circuits with power converters, such as three-level converters, face challenges in safely switching off switching devices during faults without causing further damage or unbalanced short-circuit currents.

Innovation Solution

A method that evaluates fault information to determine a target state and sequence for transitioning switching devices, using measured signals like voltages, currents, and temperatures to adapt the shutdown process flexibly and minimize damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed shutdown procedure is used (switching off all IGBTs immediately or in predetermined sequence), then the shutdown is simple and fast, but it may cause further component damage or unbalanced short-circuit currents

Engineering Contradiction:
Improvecomponent safetyVSAvoidshutdown control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shutdown procedure transitions from a static, fixed sequence to a dynamic, adaptive process. The control device continuously monitors circuit state (currents, voltages, temperatures) and adjusts the shutdown sequence in real-time based on actual conditions. This allows the system to optimize component safety while managing complexity through intelligent control algorithms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by measuring actual circuit parameters during shutdown and using this information to adjust the shutdown sequence. Sensors monitor currents, voltages, and temperatures, feeding this data back to the control device which then modifies the switching sequence to prevent damage and balance short-circuit currents, resolving the contradiction between safety and complexity.

Inventive Principle:
Principle #23Feedback

2Speed

If all IGBTs are switched off immediately upon fault detection, then the shutdown is fast and simple, but it may cause overvoltage or unbalanced short-circuit currents that damage components

Engineering Contradiction:
Improveshutdown speedVSAvoidovervoltage and unbalanced currents
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary actions by pre-calculating and storing multiple shutdown sequences for different fault conditions. When a fault is detected, the control device quickly selects and executes the appropriate pre-planned sequence, achieving fast shutdown while avoiding harmful effects. This eliminates the need for real-time complex calculations during the actual shutdown event.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes operational parameters dynamically during shutdown by adjusting switching times, sequences, and states based on real-time measurements of currents, voltages, and temperatures. This allows the shutdown to proceed quickly while adapting parameters to prevent overvoltage and unbalanced currents, resolving the contradiction between speed and safety.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a predetermined shutdown sequence is used independent of fault type, then the control is simple, but it cannot optimize protection for different fault conditions

Engineering Contradiction:
Improvecontrol simplicityVSAvoidfault-specific optimization
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system changes control parameters based on fault type by identifying the specific fault condition and selecting appropriate shutdown parameters from stored sequences. This maintains operational simplicity through automated parameter selection while achieving fault-specific optimization, as the control device automatically adjusts the shutdown sequence based on the detected fault type without requiring complex real-time decision-making.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2363945B1Method for operating an electric circuit
Publication Date: 2020.05.13 GE ENERGY POWER CONVERSION GMBH
  • EP2363945B1 patent drawingFigure 1

AI summary

The method involves detecting fault of an electrical circuit (10), and measuring signals within the circuit. A target condition is determined in event of fault depending on the measured signals, where the circuit for control of the fault is transferred in the target condition. A sequence is determined depending on the measured signals, and switching devices e.g. insulated gate bipolar transistors (121-124), of an inverter e.g. three point neutral point clamped (NPC) inverter (11), are transferred into a target switching condition corresponding to the target condition with the sequence.