Adaptive LED Driver Voltage Control for Heat Reduction

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Solution Overview

Problem

Illumination systems relying on capacitors for energy storage face limited operational life due to temperature and voltage factors, leading to excessive heat dissipation and reduced efficiency when providing fixed voltage levels.

Innovation Solution

An adaptive power drive system that includes a processor-controlled LED driver, which analyzes LED configurations, determines current requirements, and adjusts voltage and current supply to minimize capacitor voltage and heat dissipation, extending capacitor life by optimizing energy storage and usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional illumination power systems are configured to provide a fixed illumination voltage sufficient for worst case scenario, then the illumination system can operate in most scenarios, but excess voltage is dissipated as heat

Engineering Contradiction:
Improveoperational reliabilityVSAvoidheat dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements a dynamic power drive system that transitions from fixed voltage to adaptive voltage control. The system continuously monitors LED current requirements and adjusts the output voltage dynamically to match actual operational needs, eliminating the waste of providing excessive fixed voltage in all scenarios.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the voltage parameter adaptively based on real-time conditions. By monitoring LED configuration data and calculating required current, the power drive adjusts output voltage levels to match actual demand, converting the static voltage parameter into a dynamic one that responds to operational requirements.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If capacitors are used to store energy for powering illumination elements, then energy storage is achieved, but operational life of capacitors is limited

Engineering Contradiction:
Improveenergy storageVSAvoidcapacitor operational life
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The system incorporates feedback mechanisms that monitor capacitor voltage levels and adjust charging/discharging operations accordingly. By implementing adaptive control based on real-time voltage monitoring, the system optimizes capacitor usage patterns to reduce stress and extend operational life while maintaining adequate energy storage functionality.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements periodic illumination cycles with adaptive duty cycling. Instead of continuous operation at maximum capacity, the system uses periodic illumination patterns that allow capacitors to recharge and rest, reducing continuous stress and extending operational life while maintaining effective energy storage for required illumination periods.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adaptive power drive system extends the operational lifetime of illumination systems by reducing heat dissipation and optimizing energy storage, ensuring efficient operation across varying conditions.

Implementation Method 1

an LED driver including (a) a current output port operatively connected to the illumination port; (b) a voltage input port operatively connected to a voltage input; and (c) an input port configured to receive a current control set point, wherein the LED driver is configured to boost a voltage at the voltage input port to an output voltage at the current output port

Methodology Applied
Scientific EffectVoltage boosting: Electromagnetic Induction

Data Source

PatentUS11306887B2Systems and methods for an adaptive power drive in an illumination system
Publication Date: 2022.04.19 ZEBRA TECHNOLOGIES CORP
  • US11306887B2 patent drawing
  • US11306887B2 patent drawing
  • US11306887B2 patent drawing

AI summary

Systems and methods for an adaptive power drive in an illumination system are disclosed herein. An example method includes (1) analyzing, by one or more processors data in a memory to determine a configuration of one or more LEDs; (2) obtaining, by one or more processors, illumination control instructions for operating the one or more LEDs during one or more illumination cycles; (3) controlling, by one or more processors, one or more switches of an illumination unit in accordance with illumination control instructions; (4) determining, by one or more processors, a current requirement for operating the one or more LEDs in accordance with the illumination control instructions; and (5) setting, by one or more processors, a current control set point of an LED driver to the current requirement.