Adaptive LED Headlamp Module Integrating Dipped and High Beams

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Solution Overview

Problem

Current vehicle headlamps with LED technology face challenges in integrating dipped and high beams effectively, leading to inefficiencies in road lighting and adaptability to different driving conditions, with existing systems lacking in intelligence and requiring complex mechanical adjustments.

Innovation Solution

An adaptive LED multi-module headlamp design that integrates dipped and high beams using a following-up adaptive beam pattern control system, light compensation system, and color temperature control, featuring a LED light source module array with polarizing-assisted light filling units to optimize illumination based on driving conditions, reducing glare and enhancing aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If dipped beam and high beam are designed separately or multiple optical units are used, then headlamp system can realize integrated design, but device complexity increases and manufacturing cost rises

Engineering Contradiction:
Improveintegration of dipped beam and high beamVSAvoidoptical system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines dipped beam and high beam functions into a single optical unit by using one LED light source with two independently controllable circuits. The LED emits light that is distributed to both dipped beam and high beam optical systems through a shared optical path, eliminating the need for separate optical units and reducing overall system complexity while maintaining functional integration

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single LED light source serves multiple functions by being controlled through different circuits - one circuit controls the LED for dipped beam operation while another circuit controls the same LED for high beam operation. This multi-functional approach allows one component to replace what would traditionally require separate components, simplifying the optical system structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional light source headlamps use mechanical means for adaptive lighting, then beam direction can be adjusted, but the level of intelligence is insufficient and device complexity increases

Engineering Contradiction:
Improveadaptive lighting capabilityVSAvoidintelligent control level
Core Design Contradiction:
Adaptability or versatilityVSExtent of automation

Solution Approach 1:

The patent replaces mechanical adaptive lighting systems with an electronic control system. Instead of using mechanical means to adjust beam direction, the invention uses electronic circuits to independently control the LED light source, enabling adaptive lighting through electrical signals rather than mechanical movement. This substitution increases the intelligence level while reducing mechanical complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements dynamic control of the LED light source through separate control circuits that can independently adjust the LED's operation. The system can dynamically switch between dipped beam and high beam modes, and can also dynamically control the LED during turning operations to provide adaptive lighting that responds to real-time driving conditions without mechanical components

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If LED light source is used with integrated dipped beam and high beam, then light utilization is improved and glare is reduced, but adaptability to different road environments is insufficient

Engineering Contradiction:
Improvelight utilization efficiencyVSAvoidadaptability to different road environment
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic adaptability by providing separate control circuits for the LED light source that can independently adjust the LED's operation based on driving conditions. The system can dynamically switch between dipped beam and high beam modes, and can also dynamically control the LED during turning operations, enabling the integrated system to adapt to different road environments while maintaining high light utilization efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the LED light source through different control circuits to achieve adaptability. By controlling the LED's intensity, duration, and activation patterns through separate circuits, the system can adjust its behavior to suit different road environments - such as controlling the LED for extended periods during turns or switching between beam modes - while maintaining the efficiency benefits of LED technology

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved integration and intelligence in vehicle lighting, achieving better illumination angles and energy efficiency by utilizing LED light sources with a simpler structure, reducing manufacturing costs and enhancing safety and comfort through adaptive control.

Implementation Method 1

High power white LED (Light Emitting Diode) is developing into a new generation of green light source of vehicle headlamp

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

a first surface reflector worked with the first LED light source

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

upper polarizing-assisted light filling units and a number of lower polarizing-assisted light filling units

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS10137824B2Adaptive LED multi-module headlamp with integrated dipped beam and high beam
Publication Date: 2018.11.27 GUANGDONG RAYTON INTELLIGENT OPTO CO LTD
  • US10137824B2 patent drawing
  • US10137824B2 patent drawing
  • US10137824B2 patent drawing

AI summary

An adaptive LED multi-module headlamp with integrated dipped beam and high beam includes a dipped beam and high beam following-up adaptive beam pattern control system, a light compensation system, and a color temperature control system; the dipped beam and high beam following-up adaptive beam pattern control system comprising a LED light source module array, the LED light source module array comprising a number of LED light source modules including more than two LED light source modules parallel to each other which forming a direct light source, axes of the more than two LED light source modules paralleling with the center of vehicle body, and including more than one LED light source module arranged outside the direct light source which forming a steering light source, angle between axes of the more than one LED light source module and the center of vehicle body being acute angle, the angle between axes of the LED light module of the steering light source and vehicle body increasing in turn from inside out. A dipped beam and high beam spot during driving straight and following-up beam pattern while turning can be achieved to get a better illumination angle by arranging multiple independent LED light source modules as a headlamp and by controlling different LED light source modules to be lighted during driving straight or turning.