Adaptive LED Sidewalls for Pixel Cross-Talk Isolation

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Solution Overview

Problem

In precision control lighting applications, such as micro LED arrays, achieving accurate optical isolation between small pixels is challenging due to the compact size and close spacing, leading to issues like cross-talk and uneven light distribution.

Innovation Solution

The use of dynamic optical isolation materials, such as thermochromic, thermotropic, electrochromic, and photochromic materials, attached to the sidewalls of pixels, which change their optical state in response to triggers like temperature or light, allowing for controlled light interaction and reduced cross-talk between pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If small LED pixels are placed close together to increase pixel density, then productivity and device compactness are improved, but optical isolation between pixels deteriorates leading to cross-talk

Engineering Contradiction:
Improvepixel densityVSAvoidcross-talk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces sidewall structures as intermediary elements between adjacent LED pixels. These sidewalls act as optical barriers that block light propagation from one pixel to another, preventing cross-talk while allowing the pixels to remain in close proximity for high pixel density applications.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the space between adjacent pixels by introducing sidewall structures that divide the optical path. This segmentation creates distinct optical zones for each pixel, preventing light from spilling into adjacent pixels while maintaining compact pixel spacing.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If material deposition is performed to create sidewall structures, then optical isolation is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecross-talkVSAvoidmanufacturing process
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent performs material deposition to form sidewall structures during the manufacturing process before final device assembly. This preliminary action ensures that optical isolation structures are already in place, simplifying subsequent assembly steps and ensuring consistent optical performance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces complex mechanical alignment and positioning systems with material deposition processes that automatically form sidewall structures. This substitution simplifies manufacturing by using conformal deposition techniques that self-align to the pixel structures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If dynamic optical isolation materials are used on sidewalls, then light distribution control is improved, but device complexity increases

Engineering Contradiction:
Improvelight distribution controlVSAvoidoptical isolation system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs dynamic optical isolation materials on sidewalls that can change their optical properties in response to external stimuli such as temperature, light intensity, or electrical signals. This allows the system to adaptively control light distribution between pixels based on operating conditions, enhancing versatility while maintaining a relatively simple structural implementation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the efficiency and uniformity of light emission by minimizing cross-talk and improving contrast between pixels, enabling more precise control over light distribution and reducing unwanted light emission through sidewalls.

Implementation Method 1

The use of dynamic optical isolation materials, such as thermochromic, thermotropic, electrochromic, and photochromic materials

Methodology Applied
Scientific EffectThermochromism: Thermochromism

Implementation Method 2

The use of dynamic optical isolation materials, such as thermochromic, thermotropic, electrochromic, and photochromic materials

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Implementation Method 3

The use of dynamic optical isolation materials, such as thermochromic, thermotropic, electrochromic, and photochromic materials

Methodology Applied
Scientific EffectPhotochromism: Photochromism

Implementation Method 4

a first dynamic optical isolation material between the first pixel sidewall and the second pixel sidewall and configured to change an optical state based on a state trigger such that a light behavior at the first pixel sidewall for a light emitted by one of the first pixel and the second pixel is determined by the optical state

Methodology Applied
Scientific EffectLight absorption and emission: Absorption (EM radiation)

Data Source

PatentUS11888100B2LED array with light intensity adaptive LED sidewalls
Publication Date: 2024.01.30 LUMILEDS SINGAPORE PTE LTD
  • US11888100B2 patent drawing
  • US11888100B2 patent drawing
  • US11888100B2 patent drawing

AI summary

A first LED with a first LED sidewall is disclosed. A second LED with a second LED sidewall facing the first LED sidewall is also disclosed. A first dynamic optical isolation material between the first LED sidewall and the second LED sidewall and configured to change an optical state based on a state trigger such that a light behavior at the first LED sidewall for a light emitted by one of the first LED and the second LED is determined by the optical state, is also disclosed.