Adaptive Microwave Heating with Frequency and Phase Control

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Solution Overview

Problem

Microwave heating devices face challenges in achieving reproducible and efficient heating of different food products due to varying interactions with microwaves, leading to inconsistent heating results, as the same operational configuration may result in inefficient heating, overheating, or lack of uniformity.

Innovation Solution

A microwave heating device with a control unit that adjusts frequency and phase shifts of microwaves using multiple radiating portions to optimize energy efficiency, employing a learning procedure to map energy efficiency as a function of frequency and phase shifts for specific products, allowing adaptive operational configurations for efficient heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the same operational configuration is used for heating different products, then the device operation is simple, but the heating efficiency and uniformity deteriorate

Engineering Contradiction:
Improvedevice operation simplicityVSAvoidheating efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent implements dynamic adjustment of microwave operational parameters (frequency and phase shifts) based on real-time detection of reflected power. The control unit continuously modifies the operational configuration to match the specific product being heated, transforming the static system into a dynamic adaptive system that optimizes heating efficiency for each product type.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates a feedback mechanism where reflected power is detected and used to adjust the microwave operational parameters. The control unit receives feedback about the product-microwave interaction and automatically modifies frequency and phase shift values to achieve optimal heating conditions, creating a closed-loop control system.

Inventive Principle:
Principle #23Feedback

2Device complexity

If the same operational configuration is used for heating different products, then the device structure is simple, but the heating uniformity deteriorates

Engineering Contradiction:
Improvedevice structureVSAvoidheating uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system dynamically adjusts microwave frequency and phase shift parameters based on detected product characteristics. By making the operational configuration adaptive rather than fixed, the system achieves uniform heating across different product types without requiring complex hardware modifications for each product variant.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes microwave operational parameters (frequency and phase shifts) to optimize heating uniformity for different products. By varying these parameters based on product-specific characteristics, the system achieves consistent heating results without increasing structural complexity.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If memorized recipes are used for heating, then the operation is simplified, but the heating efficiency deteriorates for actual product loads

Engineering Contradiction:
Improveoperation simplificationVSAvoidheating efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system performs self-characterization by automatically detecting product properties through reflected power measurement and autonomously determining optimal operational parameters. This eliminates the need for pre-programmed recipes while maintaining operational simplicity, as the device self-adapts to each product type.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The feedback loop enables the system to automatically adjust to actual product characteristics during heating. Rather than relying on pre-stored recipes that may not match the actual load, the system continuously monitors and adapts its parameters based on real-time product-microwave interaction.

Inventive Principle:
Principle #23Feedback

4Device complexity

If fixed frequency and phase shifts are used, then the device control is simple, but the energy efficiency deteriorates

Engineering Contradiction:
Improvecontrol simplicityVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control system dynamically adjusts frequency and phase shift parameters based on real-time detection of product characteristics. This dynamic adaptation maximizes energy transfer efficiency by matching microwave parameters to the specific dielectric properties of each product, minimizing reflected power and energy loss.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses reflected power detection as feedback to optimize energy efficiency. By continuously monitoring and adjusting parameters based on actual energy transfer effectiveness, the system minimizes wasted energy while maintaining simple overall control architecture.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables fast and efficient heating by selecting operational configurations with high energy efficiency, reducing hot spots and ensuring uniform heating, particularly suitable for products like soups and liquid foods, while allowing for adaptation to various food types without significant impact on cooking time.

Implementation Method 1

a microwave generating system (20) including at least two radiating portions (25) adapted to radiate microwaves to the heating chamber (12)

Methodology Applied
Scientific EffectMicrowave radiation: Microwave Radiation

Implementation Method 2

heat is generated directly inside the food product by means of electromagnetic fields or electromagnetic radiations... techniques use microwaves (MW)

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 3

The control unit (3) may be designed to operate the microwave generating system (20) and to change the frequency and the phase shift (or shifts) of the microwaves generated by the microwave generating system (20)

Methodology Applied
Scientific EffectPhase shift:

Data Source

PatentUS11627645B2Microwave heating device and method for operating a microwave heating device
Publication Date: 2023.04.11 ILLINOIS TOOL WORKS INC
  • US11627645B2 patent drawing
  • US11627645B2 patent drawing
  • US11627645B2 patent drawing

AI summary

A microwave heating device includes at least two radiating portions that are adapted to radiate microwaves to the heating chamber and can be operated according to a plurality of operational configurations that differ in frequency and/or in phase shift(s) between the radiated microwaves. Data of energy efficiency, as a function of operational configurations, can be obtained for a product in the heating chamber. For example, energy efficiency data are obtained through a learning procedure. The obtained data can be processed to select one or more operational configurations ranking high in energy efficiency and a heating procedure for the product inside the heating chamber can be executed by operating the at least two radiating portions according to the selected one or more operational configurations.