Follow-Up Cutting Fluid Nozzle for Adaptive Milling Cooling
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing milling machine processing systems fail to realize real-time adjustment of cutting fluid supply according to temperature changes in different processing regions, leading to inefficient use and waste of cutting fluid resources.
Innovation Solution
A milling machine processing system with an intelligently follow-up cutting fluid nozzle, featuring a rotating mechanism, two-axis linkage mechanism, and infrared temperature detection module, which adjusts the nozzle's position and cutting fluid supply in real-time based on temperature data to optimize fluid distribution and usage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If traditional cutting fluid supply mode is used, then cutting fluid is supplied continuously, but the use efficiency of cutting fluid is low and resources are wasted
Solution Approach 1:
The cutting fluid nozzle is designed to dynamically adjust its position and spraying amount in real-time according to the milling depth and temperature detection, transforming the static continuous supply mode into a dynamic adaptive supply mode that matches actual cooling needs
Solution Approach 2:
The system incorporates temperature detection and milling depth sensing that feed back to the control system, which then adjusts the cutting fluid supply accordingly, creating a closed-loop control system that optimizes fluid usage based on actual processing conditions
2Temperature
If cutting fluid supply amount is increased, then cooling effect is improved, but resource waste and environmental pollution increase
Solution Approach 1:
The system directs cutting fluid precisely to the high-temperature processing region identified by the temperature detection system, rather than applying fluid uniformly across the entire workpiece, achieving localized cooling where it is most needed and minimizing overall fluid consumption
Solution Approach 2:
The system changes the spraying parameters (amount, position, timing) of the cutting fluid based on detected temperature and milling depth parameters, adjusting fluid supply to match actual thermal conditions in real-time
3Manufacturing precision
If cutting fluid is supplied uniformly, then all regions receive cooling, but overall cooling effect is poor due to temperature differences
Solution Approach 1:
The system uses temperature detection and milling depth sensing to automatically determine where and how much cooling is needed, enabling the system to self-regulate fluid supply without external intervention, achieving adaptive cooling that responds to actual processing conditions
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This system ensures precise and efficient cutting fluid supply, reducing overheating and waste by dynamically adjusting the nozzle's angle, distance, and flow rate, thereby enhancing machining precision and reducing resource consumption.
Implementation Method 1
an infrared temperature detection module for collecting the temperature of a processing region
Implementation Method 2
Cutting fluid is generally used to take away the heat from the cutting region during machining, thereby effectively reducing cutting temperature
Implementation Method 3
The cutting fluid forms a local lubricating film in the processing region, which can reduce the friction between a rake face/chip and a flank face/machined surface
Data Source
AI summary
The present invention relates to a milling machine processing system with an intelligently follow-up cutting fluid nozzle and a working method. The milling machine processing system comprises a workpiece stage, wherein a milling machine box body is arranged above the workpiece stage; a milling cutter mechanism is mounted on the milling machine box body for processing workpieces on the workpiece stage; a rotating mechanism is mounted on an end surface of the milling machine box body located at one side of a milling cutter; the rotating mechanism is connected with a two-axis linkage mechanism and drives the two-axis linkage mechanism to rotate about a center line on which the milling cutter is located; the two-axis linkage system is connected with a nozzle through an angle adjusting mechanism and is used for adjusting a position and an angle of the nozzle.