Adaptive Mobile Power Generation System for Oil Well Fracturing

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Solution Overview

Problem

Existing power generation systems for oil well sites, particularly those using gas turbines, lack adaptability and mobility, making them inefficient for varying power demands and site requirements in hydraulic fracturing operations.

Innovation Solution

A mobile and adaptive power generation system comprising a gas turbine engine with a power-load bearing platform and a detachable power transmission device that can switch between supplying mechanical power for hydraulic pumps and electrical power for generators, allowing for flexible configuration and operation based on demand.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a gas turbine system is designed for fixed power generation, then reliability is improved, but adaptability deteriorates

Engineering Contradiction:
Improvesystem reliabilityVSAvoidpower requirement adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The gas turbine system is designed to perform multiple functions by switching between driving hydraulic pumps for mechanical power and driving generators for electrical power. The power transmission device can be reconfigured to connect the gas turbine to either hydraulic pumps or generators, enabling the same prime mover to serve different power needs at oil well sites.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a power generation system is designed for fixed installation, then reliability is improved, but mobility deteriorates

Engineering Contradiction:
Improvesystem reliabilityVSAvoidsite mobility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The power generation system is divided into separable modules: the gas turbine unit, hydraulic pumps, and generators can be independently positioned and connected. The power transmission device uses detachable couplings that allow the system to be assembled, disassembled, and relocated between different oil well sites while maintaining operational reliability through standardized connection interfaces.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a power transmission device is permanently coupled, then reliability is improved, but adaptability deteriorates

Engineering Contradiction:
Improvepower transmission reliabilityVSAvoidload switching capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The power transmission device incorporates detachable couplings and switching mechanisms that allow dynamic reconfiguration of the power transmission path. The system can switch between different load configurations (hydraulic pumps or generators) by engaging or disengaging coupling devices, providing both operational reliability during power transmission and adaptability for different working conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and flexible power supply to oil well sites by allowing the system to adapt to different power requirements, reducing operational footprint and enhancing energy efficiency while minimizing carbon emissions.

Implementation Method 1

A gas turbine generally includes an internal combustion engine that converts chemical energy of a fuel into mechanical energy in the form of rotational power

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

a exhaust section, the rotational power output port and the exhaust section being disposed on a same end of the rotational combustion power generation device; The power transmission device passes through the exhaust section of the rotational combustion power generation device

Methodology Applied
Scientific EffectHot exhaust gas flow: Convection

Data Source

PatentUS11746637B2Adaptive mobile power generation system
Publication Date: 2023.09.05 YANTAI JEREH PETROLEUM EQUIP & TECH CO LTD
  • US11746637B2 patent drawing
  • US11746637B2 patent drawing
  • US11746637B2 patent drawing

AI summary

This disclosure generally relates to power generation methods and systems based on gas turbine engines, and particularly to mobile and adaptive power generation systems and methods based on gas turbine engine for supplying mechanical and/or electrical power for fracturing operations at an oil wellsite. Various systems, platforms, components, devices, and methods are provided for flexibly and adaptively configure one of more gas turbines, hydraulic pumps, and electric generators to support both fracturing and electric demands at a well site. The disclosed implementations enable and facilitate a mobile, adaptive, and reconfigurable power system to provide both mechanical and electric power for hydraulic fracturing operation.