Adaptive Mover Route Control for Object Shift Alignment
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Solution Overview
Problem
Existing mover control systems face challenges in smoothly navigating and maintaining route adherence while carrying objects, particularly due to deviations caused by object shifts or misalignment, which can lead to collisions or failure to reach destinations.
Innovation Solution
A mover control method and system that incorporates decision processing to determine potential deviations and control adjustments, including shift detection and route modification, to ensure the mover stays on course and accurately aligns with the object, utilizing a detection unit for real-time feedback and a control system for proactive control measures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the mover follows a predetermined traveling route, then the mover can maintain stable operation, but the mover may collide with shifted objects or fail to reach the destination accurately
Solution Approach 1:
The detection unit continuously monitors the object's position and provides real-time feedback to the control system. When the object shifts from its expected position, the system receives feedback about the deviation and automatically adjusts the traveling route to avoid collision and reach the destination accurately, thus resolving the contradiction between route adherence and destination accuracy
Solution Approach 2:
The traveling route is transformed from a static predetermined path to a dynamic adaptive path. The control system modifies the route in real-time based on object position changes detected during movement, allowing the mover to maintain reliability while adapting to actual conditions to achieve accurate destination delivery
2Reliability
If the mover detects and responds to object shifts in real-time, then the mover can avoid collisions, but the control system complexity increases
Solution Approach 1:
The detection unit is integrated directly into the mover system, enabling it to autonomously detect object shifts and trigger automatic route adjustments without external intervention. This self-service capability achieves collision avoidance while minimizing the need for complex external control infrastructure
Solution Approach 2:
The detection function and control function are merged into an integrated system where the detection unit's output directly feeds into the control unit. This consolidation achieves effective collision avoidance while reducing overall system complexity by eliminating separate independent subsystems
Data Source
AI summary
A mover control method includes decision processing and control processing. The decision processing is the processing of determining whether or not a mover that is carrying an object thereon is going to deviate from a traveling route, through which the mover, as well as the object, is allowed to pass. The control processing (first control processing) is the processing of controlling the mover based on a result of the decision processing.