Adaptive Mudflap with Pressure-Actuated Closing Members

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Solution Overview

Problem

Mudflaps for trucks and trailers compromise the aerodynamic performance of vehicles while providing mechanical protection against solid and liquid projections, necessitating a balance between these two factors.

Innovation Solution

A mudflap design featuring a plate with multiple holes and adjustable closing members that deflect under air pressure, allowing air to pass through at high speeds to reduce drag while maintaining protection at lower speeds, utilizing a combination of flexible and rigid materials and mechanisms to optimize both functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional solid mudflap is used, then protection against projections of solid particles or liquid droplets is improved, but aerodynamic drag increases

Engineering Contradiction:
Improveprotection against projectionsVSAvoidaerodynamic drag
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The mudflap incorporates closing members that can dynamically change position between closed and open states. At low speeds, closing members remain closed to provide protection. At high speeds, closing members open to reduce aerodynamic drag, allowing the mudflap to adapt its function based on operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the effective opening size parameter of the mudflap based on vehicle speed. The closing members transition between closed position (providing full protection) and open position (reducing drag), thereby changing the aerodynamic parameters of the mudflap to optimize performance across different speed ranges.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If holes are added to the mudflap to reduce aerodynamic drag, then energy efficiency is improved, but protection against projections of solid particles or liquid droplets deteriorates

Engineering Contradiction:
Improveaerodynamic dragVSAvoidprotection against projections
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The mudflap plate contains multiple holes that would provide aerodynamic benefits, but each hole is locally protected by a closing member that can close over it when needed. This local quality control allows the holes to exist in the structure without permanently compromising protection, as each hole can be individually sealed by its closing member when protection is required.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The closing members associated with each hole can dynamically open or close based on vehicle speed. At high speeds, closing members open to allow air flow through the holes, reducing drag. At low speeds, closing members close to maintain protection, temporarily sealing the holes when projectile protection is needed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively mitigates aerodynamic drag at high speeds, improving energy efficiency without compromising protection against solid and liquid projections, offering a cost-effective and aesthetically pleasing solution.

Implementation Method 1

a deflected position in which a dynamic air pressure pushes the closing member away from its rest position, thereby allowing air to pass through the hole

Methodology Applied
Scientific EffectDynamic air pressure: Pressure Increase

Implementation Method 2

The closing member is biased to the rest position thanks to its intrinsic elastic property

Methodology Applied
Scientific EffectElastic property: Elasticity

Implementation Method 3

each closing member is biased by gravity to the closed position

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11952045B2Mudflap with aerodynamic improvement
Publication Date: 2024.04.09 VOLVO TRUCK CORP
  • US11952045B2 patent drawing
  • US11952045B2 patent drawing
  • US11952045B2 patent drawing

AI summary

Mudflap in a wheel arrangement for a vehicle such as a truck or a utility vehicle or a trailer, the mudflap comprising a plate, arranged substantially in a vertical position, the plate being attached to a support in the vehicle, a front side being oriented toward the wheel, and a rear side oriented away from the wheel, the plate having a plurality of holes and closing member(s), wherein each closing member exhibits a rest position in which the closing member closes holes at the rear side thereof, and a deflected position in which a dynamic air pressure pushes the closing member away from its rest position, thereby allowing air to pass through the hole, and thereby reducing the aerodynamic drag of the mudflap.