Adaptive ON-Time Generation for Buck Converter Frequency Stability

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Solution Overview

Problem

Buck converters face efficiency decreases with increasing switching frequency due to higher switching loss, resulting in a lower maximum conversion ratio and higher dropout voltage, especially in automotive applications where input voltage ranges from 2.8V to 5.5V and output voltage ranges from 0.3V to 3.34V, making it challenging to maintain stable frequency response across a wide range of duty cycles.

Innovation Solution

The implementation of an adaptive ON-time generation (OTG) architecture that regulates the gain of the control loop as a function of duty cycle, using a phase frequency detector, gain controller, and pulse generators to adjust the ON-time of high-side and low-side switches, thereby reducing frequency response variability across a wider range of duty cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If switching frequency is increased to improve power conversion speed, then productivity is improved, but switching loss increases causing efficiency to decrease

Engineering Contradiction:
Improvepower conversion speedVSAvoidswitching loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements adaptive ON-time generation that dynamically adjusts the ON-time of the high-side switch based on the duty cycle. The control circuit modifies the ON-time parameter in real-time according to the operating conditions, allowing the converter to maintain optimal efficiency across a wide range of duty cycles while achieving high power conversion speed.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If duty cycle range is expanded to accommodate wide input voltage range, then adaptability is improved, but frequency response stability deteriorates

Engineering Contradiction:
Improveinput voltage range coverageVSAvoidfrequency response stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent applies different ON-time values for different duty cycle ranges. The control circuit is configured to provide a first ON-time value for a first duty cycle range and a second ON-time value for a second duty cycle range. This localized optimization ensures stable frequency response within each subrange while maintaining overall adaptability across the wide input voltage range.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the ON-time parameter based on the duty cycle to maintain stable frequency response. By adjusting the ON-time according to the operating duty cycle, the control circuit compensates for the variations in frequency response that occur across different input voltages and load conditions, ensuring stable operation throughout the expanded duty cycle range.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If ON-time is extended to reduce switching loss, then energy efficiency is improved, but conversion ratio decreases

Engineering Contradiction:
Improveswitching lossVSAvoidconversion ratio
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The patent dynamically adjusts the ON-time based on the duty cycle to optimize the trade-off between switching loss and conversion ratio. At duty cycles where high conversion ratio is needed, the ON-time is appropriately set to ensure sufficient voltage transformation. At duty cycles where efficiency is critical, the ON-time is optimized to minimize switching losses, achieving dynamic optimization of both parameters.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11177738B1Digital on-time generation for buck converter
Publication Date: 2021.11.16 TEXAS INSTRUMENTS INC
  • US11177738B1 patent drawing
  • US11177738B1 patent drawing
  • US11177738B1 patent drawing

AI summary

An apparatus includes a phase frequency detector having a detector output and first and second inputs, the phase frequency detector configured to provide a phase difference signal at the detector output responsive to the first and second inputs. The apparatus also includes a gain controller having a controller input and a controller output, the controller input coupled to the detector output, and the gain controller configured to provide a digital value at the controller output responsive to the phase difference signal and a duty cycle. The apparatus also includes a pulse generator having a generator output and first and second generator inputs, the first generator input coupled to the controller output, the second generator input coupled to the second detector input, the pulse generator configured to provide a generator signal at the generator output responsive to the digital value and the second generator input.