Adaptive Phase Add Shed Power Converter Control

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Solution Overview

Problem

Multi-phase power converters rely solely on output current to add or shed phases, which does not optimize efficiency, particularly in portable applications where input voltage, output voltage, and temperature also impact performance.

Innovation Solution

A control circuit that uses a comparator and threshold generation circuit to adjust the number of active voltage regulator circuits based on output current and environmental parameters like input voltage, output voltage, and temperature, generating a variable threshold for optimal efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If multi-phase power converters use only output current to add or shed phases, then the control logic is simple, but efficiency is not optimized because input voltage, output voltage, and temperature are not considered

Engineering Contradiction:
Improveenergy wasteVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the control parameter from a single output current parameter to multiple parameters including input voltage, output voltage, temperature, and output current. The control circuit monitors these parameters and uses them to dynamically adjust the number of active phases, thereby optimizing efficiency under different operating conditions without excessively increasing control complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control circuit is designed to perform multiple functions: monitoring input voltage, output voltage, temperature, and output current simultaneously. This multi-functional approach allows the system to make comprehensive efficiency optimizations based on all relevant parameters rather than just output current, resolving the contradiction between simplicity and optimization

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the control circuit monitors multiple environmental parameters, then efficiency optimization is improved, but the device complexity increases

Engineering Contradiction:
Improveefficiency optimizationVSAvoidcontrol circuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control circuit dynamically adjusts the number of active phases based on real-time monitoring of multiple environmental parameters. This dynamic adaptation allows the system to optimize efficiency for varying operating conditions (different input voltages, output voltages, temperatures, and load currents) while maintaining a unified control structure that manages the complexity

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a fixed threshold is used for phase add/shed decisions, then the control is simple, but it cannot adapt to varying environmental conditions

Engineering Contradiction:
Improveadaptability to environmental conditionsVSAvoidthreshold generation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic threshold that varies based on environmental parameters such as input voltage, output voltage, and temperature. Instead of using a fixed threshold, the control circuit adjusts the threshold value according to the monitored parameters, enabling adaptive phase add/shed decisions that respond to changing operating conditions while maintaining manageable complexity through systematic threshold adjustment logic

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11569747B2Adaptive phase add/shed for a power converter
Publication Date: 2023.01.31 APPLE INC
  • US11569747B2 patent drawing
  • US11569747B2 patent drawing
  • US11569747B2 patent drawing

AI summary

A method and apparatus for adding and shedding phases in a multi-phase power converter is disclosed. A power converter includes a plurality of voltage regulators including a given voltage regulator configured to generate, when active, a particular output voltage on a regulated power supply node. The power converter further includes a control circuit. The control circuit is configured determine an amount of output current being supplied to the regulated power supply node by active ones of the plurality of voltage regulator circuits. The control circuit is further configured to adjust a number of voltage regulator circuits that are active based on the output current and one or more environmental parameters associated with the plurality of voltage regulator circuits.