Adaptive PMSM Current Control for Precise Tracking Under Disturbance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional field-oriented control (FOC) techniques for permanent-magnet synchronous motors (PMSMs) face challenges in precise current tracking due to imprecise system parameter determination, leading to instability and decreased performance over time, especially with disturbances like vibrations and temperature changes.

Innovation Solution

Implementing an adaptive compensation method using estimators to accurately estimate system parameters such as q-axis inductance, phase resistance, and rotor flux, which are then used to generate a compensation signal to alleviate the burden on PI controllers and improve current tracking performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional FOC techniques are used for PMSM control, then the control system is simple to implement, but current tracking precision deteriorates due to imprecise system parameter determination

Engineering Contradiction:
Improvecurrent tracking precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by estimating system parameters (inductance, resistance, flux) before they are needed for control calculations. The estimator continuously predicts parameter values in advance, allowing the FOC algorithm to use accurate parameter data without waiting for actual measurements, thereby improving current tracking precision while maintaining control system simplicity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback through an adaptive estimation mechanism that continuously monitors motor operation and adjusts parameter estimates based on observed deviations. The estimator provides real-time feedback on parameter accuracy, enabling the control system to compensate for parameter drift and maintain precise current tracking without increasing overall system complexity

Inventive Principle:
Principle #23Feedback

2Reliability

If conventional FOC control is used, then the control algorithm is computationally simple, but system stability deteriorates under disturbances like vibrations and temperature changes

Engineering Contradiction:
Improvesystem stabilityVSAvoidcontrol algorithm complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by transitioning from static parameter assumptions to dynamic parameter estimation. The estimator continuously adapts parameter values based on changing operating conditions, allowing the control algorithm to maintain stability under disturbances such as vibrations and temperature changes without requiring a completely complex control architecture

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements self-service through an autonomous estimation mechanism that automatically adjusts system parameters without external intervention. The estimator monitors system behavior and self-corrects parameter deviations, enabling the control algorithm to maintain stability under varying conditions while keeping the overall control structure relatively simple

Inventive Principle:
Principle #25Self-service

3Measurement precision

If precise system parameters are used in FOC, then current tracking accuracy is improved, but computational burden increases

Engineering Contradiction:
Improvecurrent tracking accuracyVSAvoidcomputational burden
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

The patent applies parameter changes by transforming the computational approach from direct calculation of complex parameter relationships to iterative estimation of individual parameters. The estimator breaks down the computational burden by estimating inductance, resistance, and flux separately through simplified calculations, maintaining current tracking accuracy while reducing overall computational requirements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adaptive compensation method enhances current tracking accuracy and stability by providing precise motor parameter information, reducing computational burden and improving control system performance, even under varying conditions.

Implementation Method 1

A stator of a PMSM typically carries windings connected to an AC supply to produce a stator field (i.e., a rotating magnetic field) that rotates in time with oscillations of currents at the stator windings

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Permanent-magnet synchronous motors (PMSMs) are synchronous motors that use permanent magnets embedded in the rotor to create the second, constant, magnetic field. At synchronous speeds, a rotor of a PMSM poles' lock to the rotation of the stator field

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Data Source

PatentUS11996792B2Motor-current control process for permanent-magnet synchronous motors and related systems, methods and devices
Publication Date: 2024.05.28 MICROCHIP TECHNOLOGY INC
  • US11996792B2 patent drawing
  • US11996792B2 patent drawing
  • US11996792B2 patent drawing

AI summary

Described embodiments relate to motor control for synchronous motors, and more specifically, some embodiments relate to motor-current control for permanent-magnet synchronous motors. Embodiments of a current controller are described that include an adaptive controller configured to adapt to changing system dynamics of a PMSM. Embodiments of adaptive control techniques are described that involve estimating system parameters of a PMSM and adapting control actions to compensate for such estimated system parameters. Such adapted control actions may be expected to track an observed motor current to a desired motor current. Systems, methods and devices related to the above are also described.