Adaptive PWM Switching Frequency Control for Vehicle Cabin Noise Reduction

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Solution Overview

Problem

Existing methods for reducing pulse width modulation (PWM) noise in vehicle cabins, such as using higher switching frequencies, lead to power losses and increased costs, and are difficult to calibrate due to varying ambient noise conditions caused by driver behavior, road surfaces, and other factors.

Innovation Solution

A method that modulates PWM switching frequencies with perturbations and adjusts them based on in-cabin sound measurements to reduce noise emissions, allowing for automatic updates of the PWM scheme in response to changing acoustic conditions without sacrificing system efficiency or torque production accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If higher switching frequencies are used to reduce PWM noise, then noise reduction is improved, but power losses increase and fuel economy deteriorates

Engineering Contradiction:
ImprovePWM noiseVSAvoidpower losses
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the PWM switching frequency adjustable and adaptive rather than fixed. The system dynamically changes switching frequencies based on real-time acoustic measurements from microphones, allowing it to optimize between noise reduction and power efficiency depending on ambient conditions. This resolves the contradiction by enabling the system to use higher frequencies only when necessary for noise reduction while maintaining lower frequencies for power efficiency when ambient noise masks PWM sounds.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of switching frequency from a static value to a dynamically adjustable parameter. By measuring acoustic conditions and adapting the switching frequency accordingly, the system can shift between frequency values to balance noise reduction and power consumption. This parameter change enables the system to resolve the contradiction between reducing PWM noise and minimizing power losses.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If higher switching frequencies are used to reduce PWM noise, then noise reduction is improved, but system costs increase

Engineering Contradiction:
ImprovePWM noiseVSAvoidpower circuit costs
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The system dynamically adjusts switching frequencies based on acoustic measurements, allowing it to achieve noise reduction only when necessary. This dynamic approach avoids the need for expensive hardware modifications, as it uses software-based frequency adaptation to resolve the contradiction between noise reduction and cost.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the switching frequency parameter adaptively rather than using fixed high frequencies, the system achieves noise reduction without requiring expensive power circuit modifications. The parameter change approach allows the system to maintain cost-effectiveness while reducing PWM noise when ambient conditions permit.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If fixed PWM switching frequencies are used, then system simplicity is maintained, but adaptability to varying ambient noise conditions deteriorates

Engineering Contradiction:
ImprovePWM control complexityVSAvoidadaptability to ambient noise
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements feedback by using microphones to measure acoustic conditions in real-time and using this information to adaptively adjust PWM switching frequencies. This feedback mechanism enables the system to automatically adapt to varying ambient noise conditions without requiring complex manual calibration, resolving the contradiction between simplicity and adaptability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-service by automatically measuring acoustic conditions and adjusting its own switching frequencies without external intervention. This self-adaptation capability allows the system to maintain simplicity while achieving high adaptability to varying ambient noise conditions through automated feedback-based frequency adjustment.

Inventive Principle:
Principle #25Self-service

4Extent of automation

If manual calibration of PWM frequencies is used, then automation is reduced, but calibration precision may be improved, yet calibration difficulty increases due to varying ambient conditions

Engineering Contradiction:
ImprovePWM scheme updatesVSAvoidcalibration difficulty
Core Design Contradiction:
Extent of automationVSDifficulty of detecting and measuring

Solution Approach 1:

The patent uses feedback from acoustic measurements to automatically calibrate and adjust PWM switching frequencies. The system continuously monitors ambient noise conditions and adapts frequencies accordingly, eliminating the need for difficult manual calibration while maintaining precision through real-time measurement-based adjustment.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-calibration by automatically measuring acoustic conditions and adjusting its own PWM parameters without human intervention. This self-service approach resolves the contradiction by making the system highly automated while simplifying the calibration process through automated feedback-based adaptation to varying ambient conditions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11469702B2Systems and methods for adaptive pulse width modulation
Publication Date: 2022.10.11 FORD GLOBAL TECH LLC
  • US11469702B2 patent drawing
  • US11469702B2 patent drawing
  • US11469702B2 patent drawing

AI summary

Methods and systems are provided for adaptive pulse width modulated control of an electrified powertrain of a vehicle. In one example, a method may include perturbing a switching frequency for pulse width modulated control of the electrified powertrain, and, responsive to sound measured in a vehicle cabin indicating a noise improvement after the perturbation, controlling the electrified powertrain with the perturbed switching frequency. In this way, acoustic emissions from an electrified powertrain may be reduced.