Adaptive Reconfigurable Cells for Satellite Modular Assembly

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Solution Overview

Problem

Current satellite design approaches require significant rework and customization for different missions, leading to increased engineering efforts, re-manufacturing, and re-testing due to the need for unique subsystems and payload-specific configurations.

Innovation Solution

The implementation of adaptive and reconfigurable cell (ARC) units, which are standardized, modular, and interconnected, providing uniform geometric configurations that can be rearranged and optimized for various missions, with embedded thermal paths, power lines, data wiring, and programmable control systems, allowing for flexible and adaptable satellite construction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If standardized modular ARC units are used, then adaptability and reconfigurability improve, but initial system complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The satellite system is divided into standardized modular ARC (Adaptive and Reconfigurable) units that can be independently configured and assembled. Each ARC unit contains integrated subsystems (power, thermal, structural) that can be reconfigured for different missions, allowing the system to adapt without redesigning the entire satellite.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ARC units are designed as universal building blocks that can serve multiple functions across different satellite missions. The same standardized ARC unit can be configured for various payloads and mission requirements through reconfigurable interconnections and programmable control, eliminating the need for mission-specific custom designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If custom-tailored satellite designs are used for each mission, then mission-specific optimization improves, but engineering effort and manufacturing time increase

Engineering Contradiction:
Improvemission optimizationVSAvoidengineering efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The ARC units are pre-configured with standardized interfaces, embedded thermal paths, power lines, and data wiring during manufacturing. This preliminary preparation allows rapid assembly and reconfiguration for different missions without requiring extensive custom engineering work for each satellite, thereby maintaining mission optimization while improving productivity.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If standardized modular units are implemented, then manufacturing cost and time reduce, but design flexibility may be limited

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoiddesign flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The ARC units incorporate programmable control systems and reconfigurable interconnections that allow the physical structure to be dynamically adapted for different missions. The standardized modules maintain ease of manufacture while their internal configurations and connection topologies can be programmatically adjusted to provide unlimited design flexibility for various satellite missions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7478782B2System and method incorporating adaptive and reconfigurable cells
Publication Date: 2009.01.20 THE BOEING CO
  • US7478782B2 patent drawing
  • US7478782B2 patent drawing
  • US7478782B2 patent drawing

AI summary

A system and method by which specialized components (tenants) are mounted to an assembly comprising a plurality of modular units. Each modular unit has one or more interface connecting locations for one or more of a power connection, a thermal connection and data base connection, along with one or more of power, thermal and data transmission paths. Modular units can be united in an assembly, and at least some of the modular units have a switching system to selectively transmit and/or receive one or more of power, thermal and data transmissions.