Adaptive Robot Safety Zones for Human and Object Separation

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Solution Overview

Problem

Current robot safety systems, such as speed and separation monitoring, struggle to distinguish between humans and non-human objects, leading to unnecessary limitations in robot movement and operation efficiency, as they often treat all detected objects with a safe distance, preventing interaction and potentially halting tasks.

Innovation Solution

A method that determines if an object is non-permanent and qualifies for extended protection, defining a safety zone around it, with the zone extending further if it's human-related, allowing the robot to interact safely while minimizing operational delays by dynamically updating the safety zone based on object type and sensor data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If speed and separation monitoring is used to maintain safe distance from detected objects, then human safety is improved, but robot operational efficiency deteriorates due to unnecessary safety zones around non-human objects

Engineering Contradiction:
Improvehuman safetyVSAvoidrobot operational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system applies different safety zone characteristics to different spatial regions based on object type. Human objects receive extended protection with larger safety zones, while non-human objects receive standard or reduced safety zones. This localized differentiation allows the robot to maintain enhanced safety around humans while operating freely around non-human objects, resolving the contradiction between safety and efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically changes the safety zone parameter (distance threshold) based on the detected object's classification. When a human is detected, the safety zone distance is increased to provide extended protection. When non-human objects are detected, the safety zone distance is reduced or eliminated. This parameter adaptation allows the same safety monitoring system to serve both safety and efficiency requirements under different conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a fixed safe distance is maintained from all detected objects, then protection against human contact is improved, but robot freedom of movement deteriorates due to inability to interact with objects in reach

Engineering Contradiction:
Improveprotection against human contactVSAvoidrobot freedom of movement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The safety zone is transformed from a static fixed-distance boundary to a dynamic adaptive boundary that changes based on detected object characteristics. The system continuously monitors objects and adjusts the safety zone distance in real-time, expanding it for human objects and contracting or eliminating it for non-human objects. This dynamic behavior allows the robot to maintain protection when needed while regaining freedom of movement when safe.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different safety constraints are applied to different spatial zones based on object type. The system creates localized safety zones around human objects while leaving other areas unrestricted. This allows the robot to operate freely in regions containing non-human objects while maintaining protective distances only around human objects, thus preserving both safety and operational freedom.

Inventive Principle:
Principle #3Local quality

3Reliability

If any object is assigned a safe distance appropriate for humans, then human safety is improved, but interaction with non-human objects deteriorates as the robot cannot touch or pass them

Engineering Contradiction:
Improvehuman safetyVSAvoidtask completion efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system changes the safety distance parameter based on object classification. Human objects trigger the extended protection parameter (larger safety zone), while non-human objects trigger the standard or reduced protection parameter (smaller or no safety zone). This conditional parameter adjustment allows the robot to apply appropriate safety measures for each object type, preventing unnecessary restrictions on task completion while maintaining human safety.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system applies extended safety zone characteristics locally to regions containing human objects, while applying standard characteristics to regions containing non-human objects. This localized differentiation ensures that human safety is enhanced where needed without imposing restrictive safety zones around non-human objects that would hinder task completion and robot mobility.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11511432B2Robot control method
Publication Date: 2022.11.29 ABB (SCHWEIZ) AG
  • US11511432B2 patent drawing
  • US11511432B2 patent drawing
  • US11511432B2 patent drawing

AI summary

A method for controlling a robot includes the steps of: deciding whether there is a non-permanent object in a vicinity of the robot; if there is a non-permanent object, deciding whether the object qualifies for extended protection or not; and defining a safety zone around the object which the robot must not enter or in which a maximum allowed speed of the robot is less than outside the safety zone. The safety zone extends to a greater distance from the object if the object qualifies for extended protection than if it does not.