Adaptive Tracking for Scanning Probe Microscope Feature Alignment

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Solution Overview

Problem

Current scanning probe microscopes (SPMs) struggle to adaptively track features over successive scans due to changes in feature attributes such as size, shape, orientation, and location, leading to image distortion and failure in locating features, especially when feature displacement occurs due to thermal drift or sample movement.

Innovation Solution

The implementation of an adaptive tracking method using an adaptive template instead of a fixed template, where each scan is processed line-by-line or subpart-by-subpart, with progressive updating and refinement of feature displacement estimates, allowing for real-time within-scan drift correction and feature tracking, utilizing normalized cross-correlation for feature matching and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed template is used for feature tracking in successive SPM scans, then the tracking method is simple and fast, but the system fails to adapt to changes in feature attributes (size, shape, orientation, location) causing image distortion and feature location failure

Engineering Contradiction:
Improveadaptability to feature attribute changesVSAvoidtracking method complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adaptation by updating the template based on detected feature characteristics in each scan. The template transitions from being fixed to being dynamically adjusted according to measured feature properties such as size, shape, and orientation changes, allowing the system to adapt to evolving sample conditions without requiring complete system redesign

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback mechanisms where feature detection results from each scan are fed back into the template generation process. The detected feature attributes (position, dimensions, orientation) are used to modify the template for subsequent scans, creating a closed-loop system that continuously adapts to changes while maintaining tracking accuracy

Inventive Principle:
Principle #23Feedback

2Measurement precision

If feature displacement is corrected between successive scans, then feature location accuracy is improved, but processing time increases due to additional calculation and scanner repositioning requirements

Engineering Contradiction:
Improvefeature location accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary template adaptation using features detected in previous scans before initiating new tracking sequences. By pre-adjusting the template based on historical feature data and predicted displacement patterns, the system reduces real-time calculation requirements and enables faster response while maintaining high location accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements dynamic adjustment of the scanned area dimensions and position based on detected feature changes. The system automatically modifies scan parameters in real-time to accommodate feature displacement, reducing the need for extensive post-processing calculations and minimizing overall processing time while maintaining precision

Inventive Principle:
Principle #15Dynamics

3Reliability

If the scanned area is adjusted to accommodate feature displacement, then feature tracking reliability is improved, but image distortion increases due to scanner repositioning requirements

Engineering Contradiction:
Improvefeature tracking reliabilityVSAvoidimage distortion
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent applies local quality adjustments by modifying only the specific regions where features are detected to have changed, rather than uniformly adjusting the entire scanned area. The template and scan parameters are locally adapted to match detected feature characteristics, maintaining overall image geometry while ensuring accurate feature tracking in affected regions

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically adjusts scan area parameters based on detected feature displacement patterns. By making real-time modifications to scanned area dimensions and position only when and where needed, the system maintains tracking reliability while minimizing unnecessary scanner repositioning that would cause image distortion

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise tracking of features despite changes, maintaining alignment and allowing for focused and zoomed imaging with increased precision, improving processing speed and response times, and ensuring features remain in view across successive scans.

Implementation Method 1

Scanner 24 often comprises a piezoelectric stack (often referred to herein as a 'piezo stack') such as a piezoelectric tube that is used to generate relative motion between the measuring probe and the sample surface. A piezo stack is a device that moves in one or more directions based on voltages applied to electrodes disposed on the stack.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a deflection detection apparatus 25 is typically employed to direct a beam towards the backside of probe 12, the beam then being reflected towards a detector 26, such as a four quadrant photodetector. The deflection detector is often an optical lever system

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS9075080B2Method and apparatus for adaptive tracking using a scanning probe microscope
Publication Date: 2015.07.07 BRUKER NANO INC
  • US9075080B2 patent drawing
  • US9075080B2 patent drawing
  • US9075080B2 patent drawing

AI summary

Methods and apparatuses are described for adaptively tracking a feature of a sample using a scanning probe microscope. The adaptive technique provides an adaptive method for tracking the feature scan-to-scan despite actual or apparent changes in feature shape due, for example, to an evolving/transitioning state of the sample, and/or actual or apparent changing position due, for example, to movement of the sample and/or drift of the piezoelectric tube actuator. In a preferred embodiment, each scan may be processed line-by-line, or subpart-by-subpart, and may be analyzed either in real time or off-line. This processing technique improves speed, processing, reaction, and display times.