Adaptive Vehicle Suspension Modes for Safe Loading and Leveling

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Solution Overview

Problem

Traditional vehicle suspension systems are inefficient in adapting to different types of activities and environmental conditions, potentially causing damage by lowering the vehicle to a position that may contact obstructions or uneven terrain, and may not optimize the vehicle's position for specific tasks like loading and unloading cargo.

Innovation Solution

A dynamically controllable suspension system that adjusts individual wheel positions based on user input and sensor data, allowing modes such as dump, ramp, and level to optimize vehicle position for various activities, preventing contact with obstructions, and ensuring safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the vehicle suspension is lowered to a fixed position to optimize for cargo loading, then the ease of operation for loading/unloading is improved, but the reliability decreases due to potential contact with obstructions or uneven terrain

Engineering Contradiction:
Improveease of loading/unloadingVSAvoidrisk of damage from obstructions
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The suspension system transitions from a fixed position to a dynamically adjustable position. The system includes a controller that receives sensor data about terrain and obstructions, then dynamically adjusts the suspension height and wheel positions in real-time to optimize both loading ease and damage prevention. This dynamic adaptation resolves the contradiction by making the system flexible rather than fixed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates sensors that detect terrain conditions, obstructions, and vehicle position, feeding this information back to the controller. The controller processes this feedback and adjusts suspension parameters accordingly. This closed-loop feedback mechanism enables the system to respond to changing conditions, preventing damage while maintaining optimal loading positions when safe.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the suspension system is made adaptable to different activities and environments, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to different activitiesVSAvoidcomplexity of suspension system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The suspension system is divided into independently controllable portions, with each wheel or suspension component able to be adjusted separately based on sensor feedback. This segmentation allows the system to achieve complex adaptive behaviors through coordinated control of simpler individual components, managing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suspension system is designed to perform multiple functions: it can optimize for cargo loading, prevent damage from obstructions, level the vehicle on uneven terrain, and adapt to different environmental conditions. By creating a universal system that handles various scenarios through a single integrated control architecture, the patent avoids the complexity of having separate specialized systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the vehicle position is optimized for specific tasks like loading, then the productivity is improved, but the object-affected harmful factors increase due to contact with obstructions

Engineering Contradiction:
Improveefficiency of loading/unloadingVSAvoiddamage from uneven terrain
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary assessment of the environment using sensors before positioning the vehicle for loading operations. By detecting obstructions and terrain conditions in advance, the system can pre-adjust suspension parameters to avoid damage while still achieving optimal loading positions, thus maintaining productivity without exposing the vehicle to harmful factors.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4061650B1Method for managing a vehicle and vehicle
Publication Date: 2026.01.07 TESLA INC
  • EP4061650B1 patent drawingFigure 1
  • EP4061650B1 patent drawingFigure 2A
  • EP4061650B1 patent drawingFigure 2B

AI summary

A system for dynamically managing individual suspension settings for a vehicle based on a determined suspension mode is provided. Based on the user input and obtained sensor input, the system can then determine a suspension mode for a plurality of individually controllable components by specifying values or commands for each controllable component. A first mode may correspond to a lowering of the plurality of controllable. A second mode may correspond to lowering two controllable components corresponding to the rear wheels of the vehicle and raising two controllable components corresponding to front wheels of the vehicle. A third mode may correspond to a lowering of the plurality of controllable components to effectively drop the height of the vehicle to a threshold point. The system may further implement various validation processes that can validate the determined suspension mode and make further adjustment to individual controllable portions based on load or ground measurements.