Adaptive Sway Bar Stiffness Control for Roll Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle suspension systems struggle to dynamically adjust sway bar stiffness to balance roll stability and handling based on driving conditions, leading to issues such as motion sickness, loss of control, and potential rollover in varying terrain.

Innovation Solution

A sway bar system with electronically controlled damper links and active valves that allow remote adjustment of sway bar stiffness based on sensor data, enabling dynamic switching between soft and stiff settings for optimal performance in different driving scenarios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If sway bar stiffness is increased to improve roll stability, then vehicle handling and control are enhanced, but ride comfort deteriorates and motion sickness increases

Engineering Contradiction:
Improveroll stabilityVSAvoidmotion sickness
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The sway bar system transitions from a static fixed-stiffness design to a dynamic adjustable-stiffness system. The controller receives sensor data about vehicle conditions and actively adjusts the sway bar stiffness in real-time, allowing the system to optimize between roll stability and ride comfort based on actual driving scenarios rather than being locked into a single compromise setting.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the physical parameter of sway bar stiffness dynamically based on operating conditions. By using sensors to detect vehicle state and a controller to adjust the sway bar mechanism, the stiffness parameter can be modified to match terrain and driving conditions, resolving the contradiction between needing high stiffness for stability and low stiffness for comfort.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If sway bar stiffness is decreased to improve ride comfort, then motion sickness is reduced, but vehicle control and anti-rollover capability deteriorate

Engineering Contradiction:
Improveride comfortVSAvoidvehicle control
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system dynamically adjusts sway bar stiffness based on real-time sensor feedback about vehicle conditions. Rather than maintaining a permanently soft setting for comfort, the system can stiffen the sway bar when sensors detect conditions requiring enhanced control, thus maintaining reliability without sacrificing comfort in normal conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates sensors that continuously monitor vehicle state and feed this information to a controller. This feedback loop enables the system to detect when vehicle control is at risk and automatically adjust sway bar stiffness to prevent rollover, ensuring reliability is maintained while allowing comfort-oriented settings during safe operating conditions.

Inventive Principle:
Principle #23Feedback

3Reliability

If a fixed stiff sway bar setting is used to ensure vehicle control, then anti-rollover capability is maintained, but handling performance deteriorates in varying terrain

Engineering Contradiction:
Improveanti-rollover capabilityVSAvoidhandling performance
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The sway bar system transitions from a fixed mechanical linkage to a dynamically adjustable system. Sensors detect terrain conditions and vehicle state, and the controller actively modifies sway bar stiffness to match the environment, providing both the anti-rollover capability of a stiff bar when needed and the handling performance of a soft bar when appropriate.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustable sway bar system serves multiple functions that a fixed system cannot: it provides both soft and stiff characteristics as needed, adapts to various terrain types, and responds to different driving conditions. This multi-functionality allows a single system to replace what would otherwise require multiple fixed-configuration sway bars.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If a fixed soft sway bar setting is used to improve handling on smooth terrain, then ride comfort is enhanced, but stability and control deteriorate in rough terrain

Engineering Contradiction:
Improvehandling performanceVSAvoidvehicle stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The system dynamically adjusts sway bar stiffness based on real-time sensor feedback about terrain and vehicle state. When sensors detect rough terrain or unstable conditions, the controller stiffens the sway bar to provide the necessary stability, whereas in smooth terrain conditions it maintains a soft setting for optimal handling and comfort.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Sensors continuously monitor vehicle conditions and terrain characteristics, feeding this information to the controller. This feedback enables the system to detect when stability is compromised and automatically adjust sway bar stiffness to restore it, ensuring vehicle stability is maintained while allowing soft handling characteristics during stable operating conditions.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20260084483A1E-sway algorithm
Publication Date: 2026.03.26 FOX FACTORY INC
  • US20260084483A1 patent drawing
  • US20260084483A1 patent drawing
  • US20260084483A1 patent drawing

AI summary

Disclosed herein is a system comprising a memory, at least one sensor, and at least one processor. The at least one processor is configured to obtain vehicle information from the at least one sensor, and determine a vehicle operation mode based on the vehicle information. The processor will further format the vehicle operation mode in a computer readable format and present the vehicle operation mode in a computer readable format.