Adaptive Threshold Control for H-Bridge Driver Dead Time

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Solution Overview

Problem

Existing H bridge driver gate driver circuits face limitations in operating frequency due to dead time, which leads to power dissipation and electromagnetic interference (EMI), and require tuning for specific transistor and system parameters that degrades over time with changes in temperature or supply voltage.

Innovation Solution

An adaptive threshold control system comprising a buffer circuit, comparator circuit, timer circuit, and adaptive threshold control circuit that adjusts thresholds based on user-programmed values to maintain efficient drive current application, reducing EMI and adapting to system parameter changes without manual retuning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dead time is inserted between transistor turn-off and turn-on to prevent shoot-through conditions, then transistor safety is improved, but operating frequency is limited and power dissipation increases

Engineering Contradiction:
Improvetransistor safetyVSAvoidoperating frequency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements dynamic dead time adjustment where the dead time period is not fixed but adapts based on detected transistor turn-off completion. The system monitors voltage across the transistor and dynamically extends or reduces dead time based on actual switching status, allowing optimal frequency operation while maintaining safety margins only when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from voltage detection circuits to monitor transistor state and adjust dead time accordingly. The detection circuit provides real-time information about transistor turn-off completion, enabling the control system to optimize dead time duration based on actual device behavior rather than using conservative fixed timing.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If transistor turn-on and turn-off times are reduced to decrease power dissipation during dead time, then efficiency is improved, but electromagnetic interference increases

Engineering Contradiction:
Improvepower dissipationVSAvoidelectromagnetic interference
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The gate driver implements dynamic gate resistance adjustment during switching transitions. The system modifies gate resistance values based on the switching phase and detected conditions, enabling faster switching when EMI is less critical while slowing down transitions during periods when EMI could be problematic, thus optimizing the balance between power loss and EMI generation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes gate driver output parameters (current magnitude, pulse width) based on the switching region and detected transistor state. By adjusting these parameters dynamically, the system achieves fast switching for efficiency when conditions permit, while reducing switching speed when EMI concerns arise, thereby managing the trade-off between power dissipation and electromagnetic interference.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If comparators are tuned for specific transistor and system parameters to balance quick switching with controlled EMI, then switching performance is optimized, but performance degrades over time as temperature or supply voltage changes

Engineering Contradiction:
Improveswitching speedVSAvoidperformance consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system implements dynamic threshold adjustment in the detection circuitry. Rather than using fixed comparator thresholds that degrade with temperature and voltage changes, the system adapts its detection thresholds based on real-time measurements of transistor behavior and operating conditions, maintaining accurate turn-off detection across varying environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from actual transistor voltage measurements to continuously calibrate its detection parameters. By monitoring the relationship between gate voltage, drain-source voltage, and switching timing, the system automatically adjusts its operational parameters to compensate for temperature drift and supply voltage variations, maintaining consistent performance without manual retuning.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10615779B1Adaptive threshold control system for detecting and adjusting the duration of regions of operation during transistor turn on and turn off
Publication Date: 2020.04.07 TEXAS INSTRUMENTS INC
  • US10615779B1 patent drawing
  • US10615779B1 patent drawing
  • US10615779B1 patent drawing

AI summary

A system comprises a buffer circuit coupled to a comparator, and an adaptive threshold control circuit coupled to a timer and comparator. Buffer circuit receives a first voltage across a control terminal and a first current terminal of a transistor and a second voltage across a second current terminal and the first current terminal of the transistor. Comparator compares first voltage to a first threshold, generating a first trigger signal when it crosses first threshold, and compares second voltage to a second threshold, generating a second trigger signal when it crosses second threshold. Timer determines length of time between trigger signals. Adaptive threshold control circuit generates a first control signal for first trigger signal, and a second control signal for second trigger signal, and provides a control signal to comparator indicative of whether length of time is greater than or less than user-programmed value, causing comparator to adjust first threshold.