Adaptive Timing Control for Zero Voltage Transition DC-DC Converters

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Solution Overview

Problem

Existing ZVT DC-DC converters face energy loss and voltage stress issues due to additional switches and parasitic inductances, which affect the efficiency and cost of switching power supplies, particularly in portable devices.

Innovation Solution

The proposed solution involves optimizing switch transition sequencing and timing in ZVT DC-DC buck converters, including adjusting the timing of auxiliary switch transitions to reduce energy loss and voltage stress by modifying the resonant trajectory and distributing voltage spikes across multiple switches, thereby minimizing the voltage tolerance requirements of primary switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If ZVT circuitry is employed in DC-DC converters, then energy loss is reduced and voltage stress on primary switches is reduced, but additional switches are introduced which cause additional energy loss and voltage stress

Engineering Contradiction:
Improveenergy lossVSAvoidnumber of switches
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements adaptive timing control that dynamically adjusts the switching sequences and timing intervals based on real-time operating conditions. The controller modifies the timing of auxiliary switch transitions relative to primary switch transitions, creating dynamic optimization of the ZVT process rather than fixed timing, thereby reducing energy loss across varying load and input voltage conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the timing parameters of switch transitions to optimize ZVT performance. By adjusting timing intervals and sequences based on operating conditions, the system modifies when auxiliary switches transition relative to primary switches, thereby controlling the resonant trajectory and minimizing energy loss without requiring additional hardware

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If switch transition timing is optimized to reduce energy loss, then power efficiency is improved, but precise timing control complexity increases

Engineering Contradiction:
Improveenergy lossVSAvoidtiming control complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the controller monitors operating conditions and adjusts the timing of auxiliary switch transitions accordingly. This closed-loop control ensures that the timing optimization adapts to changing load and input voltage conditions, maintaining minimal energy loss while using systematic feedback rather than complex open-loop timing sequences

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses preliminary action by pre-establishing timing relationships between primary and auxiliary switches based on expected operating conditions. The controller proactively adjusts timing sequences before transitions occur, allowing the system to maintain optimal ZVT performance without requiring complex real-time calculations during switching events

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved power efficiency, reduced semiconductor die area, and lower energy losses, leading to increased battery life, lower operational costs, and enhanced thermal management in electronic equipment.

Implementation Method 1

modifying the resonant trajectory

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

voltage stress issues due to additional switches and parasitic inductances

Methodology Applied
Scientific EffectParasitic inductance: Parasitic Capacitance

Data Source

PatentUS11038421B2Methods and apparatus for adaptive timing for zero voltage transition power converters
Publication Date: 2021.06.15 TEXAS INSTRUMENTS INC
  • US11038421B2 patent drawing
  • US11038421B2 patent drawing
  • US11038421B2 patent drawing

AI summary

Timing circuitry causes: a first closed signal on a first switch control output before a signal on a second switch control output changes from a second closed signal to a first open signal; the first switch control output to provide a second open signal after a first selected time after the second switch control output changes from the second closed signal to the first open signal; and a third switch control output to provide a third closed signal a second selected time after the first switch control output changes from the first closed signal to a third open signal. A beginning of the first closed signal to a beginning of the first open signal is based on a later of: a current through a switch connected to the second switch control output exceeding a threshold current; and a clocked time after the beginning of the first closed signal.