Adaptive Track Follow Control for Disk Drive Vibration Rejection

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Solution Overview

Problem

Disk drives face challenges in maintaining track follow performance under varying disturbance conditions, such as vibrations, especially as data area density increases and in mobile devices where audio vibrations are prevalent, leading to difficulties in designing a single track follow controller effective across different frequency ranges.

Innovation Solution

An adaptive track follow control system with selectable frequency modes, comprising a state estimator and disturbance evaluator, which analyzes disturbances and selects the optimal frequency mode to reject vibrations, ensuring effective track follow performance across conventional operational vibration and audio vibration tests.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single track follow controller is designed for conventional operational vibrations, then it performs well under low-frequency disturbances, but it fails to provide adequate rejection for high-frequency audio vibrations

Engineering Contradiction:
Improvetrack follow performanceVSAvoidfrequency range coverage
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The track follow controller is designed with multiple selectable frequency modes (low-pass, band-pass, high-pass filters) that can be dynamically switched based on the operating conditions. This allows the controller to adapt its frequency response characteristics to match the dominant vibration frequencies, whether from conventional operational sources or audio vibrations from speakers.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes its operational parameters (filter cutoff frequencies, gain settings) depending on the detected disturbance frequency. By adjusting these parameters, the same hardware controller can effectively reject both low-frequency operational vibrations and high-frequency audio vibrations without requiring separate dedicated controllers for each frequency range.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If tracks per inch (TPI) is increased to improve data area density, then storage capacity increases, but track follow difficulty increases under disturbance conditions

Engineering Contradiction:
Improvedata area densityVSAvoidtrack follow performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The system continuously monitors the position error signal (PES) and uses this feedback to adjust the control output. The feedback loop, combined with the selectable frequency modes, allows the controller to respond adaptively to disturbances, maintaining stable track following even with higher TPI where the head has less margin for error under vibration conditions.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the disk drive is mounted near speakers in mobile devices, then integration in mobile devices is achieved, but audio vibrations propagate to the disk drive and impact performance

Engineering Contradiction:
Improvemobile device integrationVSAvoidaudio vibration interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The control bandwidth is segmented into different frequency ranges using separate filter modes. By dividing the frequency spectrum into low-pass, band-pass, and high-pass sections, the controller can selectively address different vibration sources. This segmentation allows the system to handle audio vibrations from speakers without compromising the ability to reject other types of disturbances.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8896955B1Adaptive track follow control
Publication Date: 2014.11.25 WESTERN DIGITAL TECHNOLOGIES INC
  • US8896955B1 patent drawing
  • US8896955B1 patent drawing
  • US8896955B1 patent drawing

AI summary

A disk drive comprises a track follow control system having a plurality of selectable frequency modes, the track follow control system configured to receive a position error signal and to output a control signal based on the position error signal, wherein the control signal is used by a head assembly to position a head over a disk. The disk drive also comprises a state estimator configured to receive the control signal and a position signal indicating a position of the head, to estimate a disturbance based on the control signal and the position signal, and to output an estimated disturbance signal based on the estimated disturbance. The disk drive further comprises a disturbance evaluator configured to receive the estimated disturbance signal, and to select one of the frequency modes of the track follow control system based on the estimated disturbance signal.