Adaptive Minimum Voltage Aging Margin Prediction for IC Modules

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Solution Overview

Problem

Current methods for predicting the minimum voltage required to drive aged integrated circuits are inaccurate due to the use of a fixed aging margin, leading to increased power consumption.

Innovation Solution

An adaptive minimum voltage aging margin prediction system that uses a neural network to acquire characteristic data from integrated circuits, predict wear-out failure rates, and calculate individual minimum voltage aging margins for each module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed aging margin gap is introduced to the original minimum voltage for all dies, then the prediction process is simple and uniform, but the prediction accuracy decreases because different dies have different minimum voltages

Engineering Contradiction:
Improveprediction process complexityVSAvoidminimum voltage prediction accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the aging margin parameter from a fixed constant to a dynamic value that varies per die based on its minimum voltage characteristics. The aging margin for each die is calculated as: aging_margin = base_margin + k * (die_min_voltage - reference_voltage), where k is a scaling factor. This parameter adaptation resolves the contradiction by maintaining prediction simplicity while improving accuracy through die-specific voltage adjustments.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a fixed aging margin is used for all dies, then the power consumption increases due to over-provisioning, but the prediction method remains simple

Engineering Contradiction:
Improveprediction method simplicityVSAvoidpower consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent applies local quality by assigning different aging margins to different dies based on their individual minimum voltage characteristics. Instead of using a uniform aging margin for all dies, each die receives a customized margin proportional to its voltage requirements. This local adaptation eliminates over-provisioning for low-voltage dies while ensuring adequate margins for high-voltage dies, thereby reducing overall power consumption while maintaining prediction simplicity.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If individual minimum voltage prediction for each die is implemented, then the prediction accuracy improves, but the system complexity increases

Engineering Contradiction:
Improveminimum voltage prediction accuracyVSAvoidprediction system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements individual die prediction through a linear parameter adjustment model rather than complex machine learning systems. The aging margin for each die is computed using a simple formula: aging_margin = base_margin + k * (die_min_voltage - reference_voltage). This approach achieves high prediction accuracy by capturing the linear relationship between minimum voltage and aging margin requirements, while keeping the system complexity low through the use of straightforward mathematical calculations instead of elaborate prediction algorithms.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250148271A1Adaptive Minimum Voltage Aging Margin Prediction Method and Adaptive Minimum Voltage Aging Margin Prediction System Capable of Providing Satisfactory Prediction Accuracy
Publication Date: 2025.05.08 MEDIATEK INC
  • US20250148271A1 patent drawing
  • US20250148271A1 patent drawing
  • US20250148271A1 patent drawing

AI summary

An adaptive minimum voltage aging margin prediction method includes acquiring characteristic data of a plurality of dies in a testing line, predicting a wear-out failure rate of each module of the plurality of dies according to the characteristic data by using a neural network, and predicting a minimum voltage aging margin of the each module according to the wear-out failure rate of the each module by using the neural network.