Adaptive Voltage-Dividing Circuit for Accurate Current Leakage Detection

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Solution Overview

Problem

Existing current leakage detection devices in vehicles with high-voltage circuits suffer from decreased detection accuracy due to aging deterioration or poor contact of detection resistors, leading to incorrect determination of current leakage.

Innovation Solution

A current leakage detection device with a first voltage dividing circuit, a resistor circuit in parallel, a switchable resistor circuit, and a control unit that adjusts the voltage-dividing ratio to maintain accurate detection by increasing the voltage-dividing value when it falls below a threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fixed voltage-dividing ratio is used in the detection circuit, then the circuit structure is simple, but detection accuracy decreases when insulation resistance changes due to aging or poor contact

Engineering Contradiction:
Improvedetection accuracyVSAvoidcircuit structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the voltage-dividing ratio adjustable rather than fixed. The control unit dynamically changes the voltage-dividing ratio based on detected insulation resistance values, allowing the system to adapt to aging and contact degradation while maintaining detection accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of voltage-dividing ratio in response to changing insulation resistance conditions. By monitoring insulation resistance and adjusting the voltage-dividing ratio accordingly, the system compensates for degradation effects and maintains measurement precision over time.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the voltage-dividing ratio is increased to improve detection accuracy, then detection resolution improves, but the detected voltage signal becomes larger potentially causing saturation

Engineering Contradiction:
Improvedetection resolutionVSAvoidsignal saturation
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent uses feedback by continuously monitoring the detected voltage signal and adjusting the voltage-dividing ratio accordingly. The control unit receives feedback about the insulation resistance state and modifies the voltage-dividing ratio to keep the signal within the optimal detection range, preventing saturation while maintaining resolution.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the voltage-dividing ratio based on real-time detection conditions. When insulation resistance decreases, the control unit increases the voltage-dividing ratio to maintain signal strength without causing saturation, optimizing the detection range adaptively.

Inventive Principle:
Principle #15Dynamics

3Reliability

If detection resistors are used with high precision, then initial detection accuracy is high, but accuracy deteriorates over time due to aging and poor contact

Engineering Contradiction:
Improvedetection stability over timeVSAvoiddetection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system implements feedback by monitoring insulation resistance values and using this information to adjust the voltage-dividing ratio. This compensates for resistor degradation and contact deterioration, maintaining detection accuracy over the lifespan of the system even as component conditions worsen.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the voltage-dividing ratio parameter in response to changing component conditions. By detecting insulation resistance and adjusting the voltage-dividing ratio accordingly, the system compensates for aging effects and maintains stable detection performance over time.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures high-accuracy current leakage detection by reducing detection errors even when insulation resistance decreases, suppressing circuit tolerance effects and maintaining resolution without altering the control unit's capabilities.

Implementation Method 1

a first voltage dividing circuit (30) connected to a power supply path side at one end and connected to a ground side at another end

Methodology Applied
Scientific EffectVoltage division: Ohm's Law

Data Source

PatentUS20250251466A1Current leakage detection device
Publication Date: 2025.08.07 DENSO CORP
  • US20250251466A1 patent drawing
  • US20250251466A1 patent drawing
  • US20250251466A1 patent drawing

AI summary

A current leakage detection unit includes a first voltage dividing circuit, a resistor circuit connected in parallel with the first voltage dividing circuit, a switching unit that is configured to be switchable between energized and de-energized states of the resistor circuit, and a control unit that controls switching of the switching unit to acquire first voltage-dividing values from the first voltage dividing circuit and calculate an insulation resistance from the acquired voltage-dividing values to detect the current leakage. The first voltage dividing circuit includes a range change circuit that changes the voltage-dividing ratio of the first voltage dividing circuit. The control unit is configured to, when the first voltage-dividing values of the first voltage dividing circuit are less than the threshold value, change the voltage-dividing ratio of the first voltage dividing circuit to increase the first voltage-dividing value.