Adaptive Voltage Transient Control for External Vehicle Loads

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Solution Overview

Problem

Existing vehicle power systems struggle to manage high voltage transients caused by sudden load changes, particularly with external loads like snowplows, which vary in size and weight, leading to unpredictable load current and voltage variations.

Innovation Solution

A vehicle system with a power source, processor, and power train control module (PCM) that generates fault signals in response to voltage transient events, adjusts calibration parameters to minimize fault signals by controlling the voltage based on feedback from vehicle loads, ensuring stable operation during external load connections and disconnections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a predetermined voltage set point is used to mitigate high voltage transients, then voltage stability is improved, but adaptability to different external loads deteriorates

Engineering Contradiction:
Improvevoltage stabilityVSAvoidadaptability to different external loads
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The voltage set point is changed from a static predetermined value to a dynamic value that is adjusted in real-time based on feedback from fault signals. The controller monitors fault signals from vehicle loads and continuously adapts the voltage set point to match current operating conditions, resolving the contradiction between stability and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A feedback mechanism is implemented where fault signals from vehicle loads are monitored and used to adjust the voltage set point. The controller receives feedback about voltage transient events and load conditions, then modifies the voltage set point accordingly, enabling the system to maintain stability while adapting to different external loads.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If voltage set point is lowered to mitigate transients, then voltage transient mitigation is improved, but power delivery capability deteriorates

Engineering Contradiction:
Improvevoltage transient mitigationVSAvoidpower delivery capability
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The voltage set point dynamically adjusts between higher values (for power delivery) and lower values (for transient mitigation) based on real-time feedback. During normal operation, the voltage set point maintains power delivery capability, while during detected transient events, it temporarily lowers to mitigate damage, then restores afterward.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The voltage set point undergoes periodic adjustment cycles: maintaining normal voltage for power delivery, detecting transients through fault signals, temporarily lowering voltage to mitigate damage, then restoring voltage. This periodic action between high and low voltage states resolves the contradiction between power delivery and transient mitigation.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10819136B2System and method of adaptive high voltage transient control for external loads
Publication Date: 2020.10.27 FORD GLOBAL TECH LLC
  • US10819136B2 patent drawing
  • US10819136B2 patent drawing
  • US10819136B2 patent drawing

AI summary

A vehicle includes first loads, a power source, and a processor coupled to the power source. Each of the first loads is configured to generate a fault signal indicative of an occurrence of an action performed by said first load to mitigate a voltage transient event. The processor is configured to, in response to a second different load being electrically coupled to the power source: control a voltage available within the power source based on calibration parameters; and in response to receiving the fault signal, adjust at least one of the calibration parameters.