Adaptive Water Heater Control for Predictive Energy Saving

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Solution Overview

Problem

Conventional hot water heaters maintain a constant temperature regardless of usage demand, leading to wasted energy and increased costs due to infrequent usage patterns in residential settings.

Innovation Solution

A self-programming hot water heater system that uses a controller with a real-time clock and learning algorithm to track usage data, generate predictive models for future hot water demand, and adjust heating operations based on usage patterns and energy pricing to optimize energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the water heater maintains constant temperature regardless of usage demand, then the water temperature stability is improved, but energy consumption increases

Engineering Contradiction:
Improvewater temperature stabilityVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The water heater transitions from static constant-temperature maintenance to dynamic temperature control that adapts to usage patterns. The controller learns and predicts hot water demand timing, adjusting the heating element operation accordingly - maintaining temperature during high-demand periods and allowing temperature drops during low-demand periods, thus resolving the contradiction between temperature stability and energy consumption

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs self-learning algorithms that automatically analyze usage data and generate predictive models without user intervention. The controller autonomously adjusts heating operations based on learned patterns, eliminating the need for manual programming while optimizing energy consumption relative to actual usage needs

Inventive Principle:
Principle #25Self-service

2Reliability

If the water heater operates continuously to maintain set point temperature, then the readiness for hot water demand is improved, but energy waste increases

Engineering Contradiction:
Improvehot water availabilityVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system performs preliminary heating actions based on predicted demand patterns. By learning historical usage data, the controller anticipates when hot water will be needed and pre-heats the water accordingly, ensuring reliability when demand occurs while avoiding continuous operation and associated energy waste during periods when hot water is not needed

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If the water heater uses learning algorithms and predictive models, then energy optimization is improved, but device complexity increases

Engineering Contradiction:
Improveenergy optimizationVSAvoidcontroller complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The controller automatically learns usage patterns and generates predictive models without requiring user programming or complex configuration. The self-learning capability simplifies the user interface while achieving energy optimization through adaptive control, balancing the trade-off between energy optimization and perceived complexity for the end user

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces energy consumption by turning off heating elements during low-demand periods and optimizing energy usage during high-demand times, thereby lowering electricity bills and minimizing energy waste.

Implementation Method 1

a heating element such as a gas burner or an electric heating element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

one or more heating elements for selectively applying heat to the water in the tank

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Data Source

PatentUS8867908B2Self-programming water heater
Publication Date: 2014.10.21 HAIER US APPLIANCE SOLUTIONS INC
  • US8867908B2 patent drawing
  • US8867908B2 patent drawing
  • US8867908B2 patent drawing

AI summary

A hot water heater includes a tank for storing water, one or more heating elements for selectively applying heat to the water in the tank, and a controller for controlling the heating elements, operative to automatically self-program control of the hot water heater to reduce energy consumption of the hot water heater based on usage data. The controller is operative to execute a learning algorithm that tracks usage data of the hot water heater based on one or more parameters.