Adaptive Aircraft Wing Ice Protection via Dynamic Power Control

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Solution Overview

Problem

Existing ice protection systems for aircraft struggle to maintain effective ice protection at high altitudes and often consume excessive power, leading to overheating during less severe icing conditions.

Innovation Solution

An ice protection system that includes heaters coupled to the aircraft's wings and a controller that determines setpoint temperatures based on projected temperature profiles to maintain threshold temperatures and control power usage effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical ice protection systems are designed for severe icing conditions, then ice protection reliability is improved, but power consumption increases causing overheating during less severe conditions

Engineering Contradiction:
Improveice protection reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts heater power output based on real-time temperature sensor feedback and projected temperature profiles. The controller modulates power delivery to maintain surface temperature above freezing without excessive heating, transitioning from static high-power design to dynamic adaptive power control that matches actual icing conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Temperature sensors continuously monitor heater surface temperatures and feed this data to the controller. The controller uses this feedback to adjust power delivery, ensuring the surface remains above freezing while avoiding overheating. The system closes the control loop by comparing actual temperature to target values and modifying power output accordingly.

Inventive Principle:
Principle #23Feedback

2Reliability

If electrical ice protection systems provide high power to heaters, then ice protection effectiveness is improved, but the electrical generators become larger and heavier

Engineering Contradiction:
Improveice protection effectivenessVSAvoidelectrical generator weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The system uses dynamic power modulation based on projected temperature profiles to determine exact power requirements. By calculating future temperature trends and adjusting power delivery accordingly, the system ensures adequate protection with minimal power, avoiding the need for oversized generators that would be required by static high-power designs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes power delivery parameters dynamically rather than operating at constant high power. The controller adjusts voltage and current to heaters based on real-time conditions, allowing the use of smaller generators that can handle variable loads efficiently rather than continuous high-power demands.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If electrical ice protection systems operate at high power continuously, then ice protection reliability is improved, but fuel efficiency decreases

Engineering Contradiction:
Improveice protection reliabilityVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts power delivery based on actual icing conditions and projected temperature profiles. By providing power only when and where needed rather than continuously at high power, the system maintains ice protection reliability while significantly reducing energy waste and improving fuel efficiency during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters including power level, heater activation status, and temperature setpoints based on environmental conditions. This adaptive parameter adjustment ensures ice protection is maintained only when necessary, reducing unnecessary energy consumption and improving overall fuel efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces power demand during typical flights while ensuring effective ice protection, allowing for the use of smaller, lighter electrical generators, which improves fuel efficiency and extends the life of electrical heaters.

Implementation Method 1

an electrical ice protection system uses electrical heaters to heat particular aircraft surfaces to reduce icing

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The setpoint temperature for the first location is determined to cause a second location of the outer surface of the wing, which is heated by the heater and is located at a particular distance from the first location, to remain above a threshold temperature based on a projected temperature profile of the outer surface heated by the heater

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12202610B2Ice protection system for an aircraft
Publication Date: 2025.01.21 THE BOEING CO
  • US12202610B2 patent drawing
  • US12202610B2 patent drawing
  • US12202610B2 patent drawing

AI summary

An ice protection system for an aircraft includes one or more heaters configured to be coupled to a surface of a wing of the aircraft. The ice protection system also includes a controller configured to, in response to a first determination indicating presence of an icing condition, determine a setpoint temperature for a first location of an outer surface of the wing configured to be heated by a heater of the one or more heaters. The controller is also configured to control power provided to the heater based on the setpoint temperature. The setpoint temperature for the first location is determined to cause a second location of the outer surface of the wing, which is heated by the heater and is located at a particular distance from the first location, to remain above a threshold temperature based on a projected temperature profile of the outer surface heated by the heater.