Adaptive Wireless Process Control System Dynamic Path Routing
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Solution Overview
Problem
Existing wireless process control and automation systems face inefficiencies due to high bandwidth and hardware requirements, channel contention, and battery energy usage, particularly in harsh environments, where increasing the number of paths beyond a certain level does not significantly enhance reliability.
Innovation Solution
The implementation of a method and system that provides hierarchical adaptability by specifying path requirements per usage class, minimizing bandwidth and hardware allocation, and dynamically routing only frames that meet specified constraints, while discarding paths that no longer satisfy these constraints to optimize spectrum utilization and reduce battery demand.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the number of paths is increased to enhance reliability, then reliability is improved, but bandwidth requirements, hardware quantity, and battery energy usage increase
Solution Approach 1:
The system dynamically changes the number of active paths based on network conditions and reliability requirements. By adjusting path parameters (number of active paths) rather than maintaining a fixed high number of paths, the system achieves reliability improvement only when necessary, thereby reducing unnecessary battery energy consumption in normal operating conditions.
Solution Approach 2:
The patent implements dynamic path selection and activation based on real-time network conditions. The system can activate additional paths when reliability requirements increase or network conditions deteriorate, and deactivate them when conditions improve, creating a dynamic balance between reliability and energy consumption rather than a static high-reliability configuration.
2Reliability
If the number of paths is increased to enhance reliability, then reliability is improved, but bandwidth requirements and spectrum utilization increase
Solution Approach 1:
The system adjusts the parameter of active path count based on reliability requirements and network conditions. By changing this parameter dynamically, the system allocates bandwidth and spectrum resources only to the extent necessary for maintaining reliability, avoiding excessive resource consumption that would occur with a permanently high number of active paths.
Solution Approach 2:
The patent employs dynamic path management where additional paths are activated only when reliability requirements demand or when current paths fail. This dynamic approach ensures that bandwidth and spectrum resources are utilized efficiently, allocated to multiple paths only when necessary for reliability, rather than being continuously consumed by a fixed large number of paths.
3Reliability
If the number of paths is increased to enhance reliability, then reliability is improved, but the quantity of hardware and sophistication level increase
Solution Approach 1:
The system changes the operational parameter of active path count based on reliability needs rather than maintaining a fixed high number of paths. This parameter adjustment reduces the effective hardware complexity by utilizing fewer paths in normal conditions, thereby reducing the sophistication level of routing logic and hardware resources required.
Solution Approach 2:
The patent implements dynamic path activation that reduces hardware complexity by keeping fewer paths active under normal conditions. The system only increases path utilization when reliability requirements demand, thereby avoiding the need for sophisticated hardware and complex routing logic that would be required to manage a permanently high number of active paths.
4Adaptability or versatility
If all WIDs and WGDs route incoming traffic irrespective of usage class, then comprehensive routing is achieved, but channel contention and latency increase
Solution Approach 1:
The system applies different routing treatments to different usage classes of traffic. Critical traffic (higher usage classes) receives priority routing with fewer hops and lower latency, while non-critical traffic (lower usage classes) can utilize more paths and tolerate higher latency. This local differentiation of routing quality eliminates unnecessary channel contention for critical traffic while maintaining overall routing flexibility.
Solution Approach 2:
The patent segments traffic into different usage classes and applies differentiated routing policies to each segment. By separating critical and non-critical traffic into distinct routing streams, the system reduces channel contention for time-sensitive traffic while maintaining versatile routing options for non-time-sensitive traffic, thereby reducing overall latency for critical operations.
Data Source
AI summary
The present invention relates to a method and system that provides hierarchical adaptability components to a wireless process control and/or automation network that increase system efficiency and reliability. The invention comprehends an intelligent and efficient process to design and operate a wireless process control and/or automation network while utilizing minimum system resources. In certain embodiments, path requirements are specified per usage class whereby minimum utilization of bandwidth, paths and hardware is allocated, while meeting plant environment requirements for services such as closed-loop regulatory and supervisory control, open-loop control, alerting, logging and remote monitoring.


