Adaptive Zero-Crossing Circuit for SMPS Delay Compensation

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Solution Overview

Problem

Existing zero-crossing detection circuits in SMPS DC-DC voltage converters suffer from inaccuracies due to variable zero-crossing detection delays and errors caused by process, voltage, and temperature changes, which affect the timing of power switch control.

Innovation Solution

A zero-crossing detection circuit utilizing a variable resistor, switches, selectors, and a comparator to dynamically adjust the zero-crossing detection reference voltage, compensating for delays and errors by flexibly setting the zero-crossing detection point through resistance value adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If direct zero-current event detection is used, then the detection speed is improved, but the detection accuracy deteriorates due to unavoidable delay time

Engineering Contradiction:
Improvedetection speedVSAvoiddetection accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by predicting the zero-crossing point before it actually occurs. The circuit uses a comparator to detect when the current waveform approaches zero and generates a prediction signal in advance, allowing the system to prepare for the zero-crossing event before the actual delay would cause inaccuracy. This resolves the contradiction by achieving both fast response (through early detection) and high accuracy (through prediction rather than reactive detection).

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If a preset zero-crossing threshold with detection delay is used, then the detection stability is improved, but the detection accuracy deteriorates further

Engineering Contradiction:
Improvedetection stabilityVSAvoiddetection accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent applies dynamics by making the threshold adaptive rather than fixed. The circuit dynamically adjusts the zero-crossing threshold based on the actual current waveform characteristics and operating conditions. This allows the system to maintain stability through consistent detection methodology while improving accuracy by adapting the threshold to match real-time conditions, eliminating the need for fixed preset values that cause accuracy loss.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses feedback by continuously monitoring the current waveform and adjusting the zero-crossing detection threshold based on observed conditions. The circuit incorporates a feedback mechanism that compares the actual current state with the threshold and modifies the threshold accordingly, ensuring both stability (through systematic control) and accuracy (through adaptive adjustment based on real conditions).

Inventive Principle:
Principle #23Feedback

3Measurement precision

If accurate comparators are used, then the detection precision is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvedetection precisionVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary element - a prediction circuit that generates predicted zero-crossing signals based on waveform analysis. This intermediary layer processes the current signal and provides predicted zero-crossing information to the comparator, allowing the use of simpler, less expensive comparators while maintaining high detection precision. The intermediary prediction mechanism compensates for the limitations of basic comparators, resolving the contradiction between precision and complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the accuracy and speed of zero-crossing detection by reducing detection delays and compensating for environmental and process variations, enhancing the reliability of power switch control.

Implementation Method 1

a variable resistor Rt... by flexibly setting the zero-crossing detection point through resistance value adjustments

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

The comparator compares a voltage on the second terminal of the variable resistor with a zero-crossing detection reference voltage to generate a final zero-crossing detection output signal

Methodology Applied
Scientific EffectVoltage comparison:

Implementation Method 3

The first capacitor has a first terminal coupled to a second terminal of the first switch

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12399198B1Zero-crossing detection circuit
Publication Date: 2025.08.26 MONTAGE TECH KUNSHAN CO LTD
  • US12399198B1 patent drawing
  • US12399198B1 patent drawing
  • US12399198B1 patent drawing

AI summary

A zero-crossing detection circuit includes a variable resistor, a first switch, a first capacitor, a first selector, a second selector, a first transistor, and a comparator. Variable resistor is connected to power supply voltage via reference resistor. First switch has first terminal coupled to first terminal of variable resistor. First capacitor has first terminal coupled to second terminal of first switch. First selector makes second terminal of first capacitor receive switching voltage or reference ground voltage according to first control signal. First transistor has first terminal coupled to second terminal of variable resistor. Second terminal of first transistor receives reference ground voltage. Second selector couples control terminal of first transistor to first terminal of first transistor or to first terminal of first capacitor according to first control signal. Comparator compares voltage on second terminal of variable resistor with reference voltage to generate final zero-crossing detection output signal.