ADC Feature Analysis in Flame Detectors for Reflection Discrimination

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Solution Overview

Problem

Existing flame detectors struggle to differentiate between actual fires and reflections of friendly flames, such as those from flare stacks, leading to false alarms in industrial environments.

Innovation Solution

A system utilizing a flame detector with IR sensors and photodiodes, coupled with a processor that employs a trained machine learning model to analyze ADC signals for statistical, frequency-based, and time-based features, distinguishing between fires, friendly flames, and their reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing flame detectors are used to detect flames in industrial environments, then flame detection capability is provided, but false alarms occur due to inability to distinguish between actual fires and reflections of friendly flames

Engineering Contradiction:
Improveaccuracy of fire detectionVSAvoidability to distinguish fire from reflection
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system segments the flame detection problem into multiple analysis dimensions by extracting statistical features, frequency-based features, and time-based features from ADC signals. This multi-faceted segmentation enables the machine learning model to differentiate between actual fires and friendly flame reflections based on distinct characteristic patterns in each feature category.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transforms the raw ADC signals into multiple derived parameters including statistical features (mean, standard deviation, skewness, kurtosis), frequency-based features (power spectral density, dominant frequencies), and time-based features (flame duration, flicker rate). These parameter transformations enable the machine learning model to make accurate distinctions between fire types that are not apparent in the raw signal data.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If flame detectors trigger alarms on detection of bright lights and welding events, then safety monitoring is provided, but false alarms increase due to inability to distinguish these events from actual fires

Engineering Contradiction:
Improvesafety monitoring accuracyVSAvoidfalse alarm frequency
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system implements feedback through machine learning model training using historical ADC signal data labeled with actual fire, friendly flame, and non-fire events. The model continuously learns from past detections to improve its ability to distinguish between harmful fire events and benign events like welding or bright lights, reducing false alarms while maintaining safety monitoring effectiveness.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary classification of detected flame events by analyzing multiple feature categories before triggering an alarm. By evaluating statistical, frequency-based, and time-based features in advance, the system can preemptively identify and filter out benign events such as welding operations or bright lights, preventing false alarms before they occur.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If machine learning models are trained and deployed for flame classification, then accurate distinction between fire and friendly flame reflection is achieved, but device complexity increases

Engineering Contradiction:
Improveflame classification accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system segments the complex machine learning task into distinct feature extraction modules (statistical features, frequency-based features, time-based features) that can be independently computed and then combined. This modular segmentation simplifies the overall system architecture and makes the complex classification task more manageable and interpretable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system replaces complex mechanical or manual flame analysis methods with machine learning-based automated classification. By using computational algorithms to analyze ADC signal patterns, the system achieves high classification accuracy without requiring complex physical hardware modifications, thereby managing device complexity through software-based intelligence.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately differentiates between fires and friendly flame reflections, reducing false alarms and ensuring timely and precise fire detection in industrial and household settings.

Implementation Method 1

at least one flame detector configured to detect one or more radiations within a field of view (FOV)

Methodology Applied
Scientific EffectInfrared detection: Infrared Radiation

Implementation Method 2

The flame detector comprises at least one of infrared (IR) sensors, photodiodes, or a combination of the IR sensors and the photodiodes

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS20250299546A1System and method to determine between fire or a reflection of a friendly flame
Publication Date: 2025.09.25 LIFE SAFETY DISTRIBUTION
  • US20250299546A1 patent drawing
  • US20250299546A1 patent drawing
  • US20250299546A1 patent drawing

AI summary

A system comprising a flame detector configured to detect radiations within a field of view (FOV) and convert into one or more analog to digital converter (ADC) signals. The at least one processor is operationally coupled to the at least one flame detector. The at least one processor is configured to receive the one or more ADC signals from the at least one flame detector and determine a plurality of characteristics from the one or more ADC signals. Further, the plurality of characteristics comprises at least one of statistical features, frequency-based features, or time-based features. Thereafter, the at least one processor is configured to determine whether the one or more ADC signals are indicative of a fire, a friendly flame, or a reflection of a friendly flame based at least on the plurality of characteristics using a trained machine learning (ML) model.